Thermopanel manufacturing technology. Russian-made facade thermal panels: photo and price. With glazed tiles

A thermal panel is a layer of expanded polystyrene or polyurethane foam with clinker tiles embedded in the structure of the material. In connection with the growth of foreign exchange rates, we made an overview of facade thermal panels panels Russian production.

There are several options for panels, which are divided into three main parameters.

Material: expanded polystyrene; polyurethane foam; a combination of the above materials; extruded polystyrene foam.
Joint method: "thorn-groove", docking rectangular elements with smooth edges.
Cladding material: porcelain stoneware; concrete, ceramics, clinker tiles, etc.

Main manufacturers in Russia:

"Workshop facade materials"(MFM), Moscow;
"FTP-Europa", Moscow;
"Termosit", the city of Zheleznodorozhny;
"Fride", the city of Dedovsk;
"FORSKA", St. Petersburg;
UMB, Moscow;
"Regent", the city of Pereslavl-Zalessky;
"Ermak", the city of Novosibirsk;
"Plitprom", the city of Skhodnya;
Foreland, Moscow.

To evaluate the full range of proposals, we will consider the most common panels and their consumer characteristics.

1. Workshop of facade materials (MFM)

Options are offered with clinker tiles and with artificial stone (the texture on the models is presented in the form of brick or stone). The thickness of the insulation layer is from 30 to 100 mm.

The range of the company:

Tile “Classic”, imitating the shape brickwork;
Panels "German collection", which are a replica of the clinker, popular in Germany;
Panels “Spanish collection”, replicas of Spanish texture;
The tile "Stone Collection", imitating natural stone masonry.

2.FTP Europe

Production company, along with the release of its own products, sells products and other factories. The company positions itself as a manufacturer of high-quality thermal panels, but the models with clinker tiles are of German origin, and the porcelain stoneware coating is supplied from Europe. In fact, only the creation of an insulating layer on materials that are produced by third-party companies can be attributed to domestic production.

The range of the company includes panels with clinker tiles, using porcelain tiles, plinth options and with imitation of an aged surface. Expanded polystyrene and polyurethane foam are used as the inner layer.

3.Termosit

Patents have been issued for the main products of this company. In production, a full technological cycle is carried out, which is implemented on automatic lines. Organized its own control service that checks products for a number of parameters. That is why the manufacturer can guarantee the consumer characteristics of its products, which are not inferior in quality to most European companies.

4. Fried

As decorative finishes thermal panels, only natural materials are used (clinker tiles, stone, porcelain stoneware, facade ceramics). Connections of products - "thorn-groove" .. The insulation in such panels is polyurethane foam and expanded polystyrene.

5. FORSKA

Like almost all Russian manufacturers, the company uses materials purchased from enterprises in other countries as decorative finishes. In particular, the purchase of clinker tiles is carried out in such companies as: ABC, STROHER, FELDHAUS, Interbau, Exagres. Insulation layer: expanded polystyrene, neopor or polyurethane foam. The manufacturer offers budget options Russian thermal panels from 990 rubles per 1 m2. Brick look panels are currently available in six color solutions.

6. Unique Multi Block (UMB)

The company compares favorably with other manufacturers of thermal panels by its own production of clinker tiles. Experience in the production of material is more than 14 years, which indicates the systematic development of the enterprise. As a heater, polyurethane foam, foamed polystyrene foam and their combinations are used. Thermal panels are produced with a thickness of 60, 80 and 100 mm at a price of 2100 rubles per 1 m2.

7. Regent

The company works according to the following scheme: the purchase of clinker tiles from leading European enterprises and the creation of panels based on polyurethane foam. The advantage of the manufacturer can be considered its own developed production and technologies that allow maintaining the high quality of the panels throughout the entire service life.

8. Yermak

In the production of panels, laser cutting of materials is used, which makes it possible to achieve accurate dimensions and good joining in the form of a tongue and groove. The company offers panels for individual sizes and in standard options. Clinker tiles are supplied by manufacturers A.D.W., STROHER, FOSHAN REDLION CERAMIC CO. Extruded polystyrene foam insulation.

9. Plitprom

The manufacturer, which started the production of thermal panels, is one of the first in Russian market. The production uses high-precision European equipment, which guarantees a good connection of products during installation. The company supplies façade thermal panels with German brick-like clinker tiles of various colors and sizes. The cost per square meter of panels is from 1200 rubles.

10. Foreland

The company specializes in the production of thermal panels and artificial stone. Thermal panels are a composite system based on polyurethane foam and a decorative coating (artificial stone), which is manufactured at the enterprise. Panels of four models are currently produced: XVII century, EUROC, Utes, Elbrus. The cost of products is from 2500 rubles per 1 m2.

Styrofoam or polyurethane foam?

The evaluation of a particular material is based on its technical specifications, operating conditions and consumer opinions. The use of expanded polystyrene and polyurethane foam in thermal panels under the same conditions gives us the opportunity to compare and obtain data for an objective conclusion.

Environmental Safety

Properties

Performance characteristics

Conclusion: All things being equal, polyurethane foam is the most acceptable option for use in thermal panels.

Decorative coating. Which one is better?

Manufacturers offer several options for finishing panels: porcelain stoneware; concrete, ceramics, clinker tiles, etc.

The Russian companies for the production of thermal panels listed above can be divided into two categories. The first is a full-scale production with the manufacture of both an insulating layer and a decorative coating, the second is the purchase of foreign-made finishing materials with the subsequent manufacture of finished products. The cost of the panels depends on the choice of finishing material and the thickness of the insulation.

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It will be possible to speak only when these products are of high quality, produced with exact observance of the required dimensions, do not have defective sections, and provide reliable fastening of all layers of the panel "sandwich".

The demand for thermal panels is growing, and more and more large enterprises and private entrepreneurs are mastering the technology of their production.

Production of external coating - clinker or other ceramic tiles, porcelain stoneware, artificial stone, etc. - this is a separate issue, and, as a rule, most manufacturers of facade thermal panels purchase ready-made material.

The secret of manufacturing panels lies in the technology of reliable joining of the finishing and insulating layer.

Everything here mainly depends on the type of insulation.

Basis - PPU

The production of panels based on polyurethane foam, as a rule, is the "privilege" of large industrial enterprises. The problem lies precisely in the insulation - its production is associated with precise observance of complex technological conditions.

First of all, the component composition of the chemical mixture is extremely important, its thorough mixing in a very limited time mode.

Foaming of the mass occurs in a matter of seconds, and in this case it is simply impossible to do without complex automatic equipment with a process control system.

Any error in the preparatory phase is fraught with changes in the physical and chemical properties of the resulting product, and as a result, a decrease in the strength and thermal insulation qualities of polyurethane foam boards.

The very technology for the production of thermal panels with clinker tiles is as follows.

1. In special aluminum molds - matrices treated with an anti-adhesive compound, the required clinker tiles are laid out, with exact observance of the established distances (achieved by special grooves).
2. Then a thin layer of quartz sand or fine marble chips is laid.

Such a measure is necessary to protect the polyurethane foam at the seams from exposure to ultraviolet rays - it has a weak resistance to such radiation.

In some models, embedded elements, metal or polymer, are additionally installed to facilitate the installation of panels on the facade plane.

1. Next, the freshly prepared component composition of the future insulation is poured into the mold.

Under the influence of complex chemical reactions, its active foaming occurs, followed by solidification to the required dense state.

This process must take place with a hermetically sealed mold under high pressure conditions.

The foaming and hardening cycle is accompanied by an increase in the temperature of the mixture - this takes up to 1 minute.

A distinctive feature of polyurethane foam is the highest adhesion to almost any material: a simple example is the usual polyurethane foam, which is extremely difficult to clean if necessary.

Thus, during the production process there is no need to use any additional adhesive compositions - tiles and embedded elements will hold perfectly.

Even this short description allows you to see the importance of process automation and the accuracy of the execution of molding dies. The properties of polyurethane foam declared by the manufacturers (low thermal conductivity and durability) are possible only with full observance of all technological regimes.

Unfortunately, some entrepreneurs go the way of minimizing production costs by installing lines low pressure- in this case, a significant part of the thermal insulation qualities of polyurethane foam is lost. In addition, with this approach, it is almost impossible to achieve perfectly consistent panel geometry.

PPU itself tends to bend the plane, and non-compliance with the barometric mode of pressing only exacerbates this negative quality. In order to give the panels the required rigidity, they often resort to including an additional back layer in the “sandwich” - from OSB or magnesite board.

All this is also a sign of the production of panels using low pressure technology.

Only the presence of highly qualified personnel, ideal press dies, expensive automated lines, the use of high-quality raw materials for insulation will allow the production of real thermal panels from polyurethane foam.

Installation "TMP-01 Avtomat". Productivity more than 700 sq.m. thermal panels per day.

With extruded polystyrene foam

The technology for the production of facade thermal panels based on XPS is fundamentally different from the above.

1. The raw material is not a component composition for producing a foamed polymer, but ready-made sheets of high quality extruded polystyrene foam, with a density of at least 35 kg / cubic meter of leading manufacturers.

As a rule, the material goes through a multi-stage quality control process, so the probability of defective panels due to the fault of the insulation is practically eliminated.

1. The main technological task is to give the EPS the required complex geometric shape - external outlines, a system of locks, guide grooves for installing tiles, etc.

This can only be done on computerized machines that perform three-dimensional thermal cutting of the material with the highest precision.

1. After the final molding of the base, it enters the line for laying and pasting clinker tiles.

Special adhesive compositions guarantee reliable adhesion of the tile to the base - there have been no cases of spontaneous loss of the cladding.

The physical qualities of EPPS give the finished panel the required mechanical strength indicators, ensure accurate fitting of the mating parts of the facade to each other.

Why is it worth buying XPS-based thermal panels only from well-known manufacturers?

The answer again lies in the need for complex, high-precision, expensive equipment for the manufacture of thermal panels, which only large "promoted" firms "with a name" can afford.

Naturally, the payback of such costs will be only with large volumes of finished products.

In addition, leading manufacturers have mastered the technology to combat the main disadvantage of XPS - its almost complete vapor tightness.

In order for the walls to “breathe”, a specially developed technique called “closed asymmetric perforation” is used, which keeps the vapor exchange through the panel within the required norm.

It is clear that a small semi-handicraft manufacturer does not have the opportunity to use such advanced technologies, and is unlikely to think about it.

How and where to produce thermal panels based on expanded polystyrene

First of all, the answer to the question “where?” - almost everywhere.

Despite the fact that these panels are at the very bottom in terms of quality and durability, there is a fairly steady demand for them - not everyone can afford expensive products made of PPU or XPS from leading brands.

Demand creates supply, including on the line for the production of such thermal panels.

Many machine-building companies, both foreign and Russian, have mastered the production of equipment kits for the production of facade thermal panels from foam, including very small lines that can fit even in a small area.

The cost of such kits is relatively low - from several hundred thousand to a million rubles, depending on the productivity and degree of automation of the process.

That is why most products based on expanded polystyrene are produced at small enterprises.

Larger firms also produce them, but, as a rule, not as the main product, but simply to supplement the assortment range with inexpensive models, of course, without giving such guarantees as for polyurethane foam or XPS.

Foam-based thermal panels are produced in one of two ways:

Method number 1

A tile is laid into a closed aluminum mold for thermal panels (guide grooves are provided for it).

An important note - the tile must have a special groove on the back of the "swallow's nest" type. Such a tile does not outwardly differ from the usual one, but its cost can be 25-30% higher.

Polystyrene granules are poured over the laid tiles until the mold is filled. Then it closes, and hot steam is supplied under pressure through the provided holes. Swelling and foaming under its action, the granules fill all the voids, fasten together, and the product acquires the size of a mold.

The pressed tile is held by penetrating into the groove " dovetail» foamed polystyrene mass and its subsequent solidification. After 6-8 minutes, the finished panel is removed and sent for mechanical refinement.

Method number 2

Another way is to pre-fabricate the bases for the panels using the same method, but without the initial laying of the tiles. The result is a foam board of the required size and configuration, with guide grooves for the tile material, which is later glued into place.

In this case, you can use a tile with a regular back surface - the adhesive must hold it securely in place. As a rule, manufacturers using this technology also supply bare panels to the market, leaving the choice of tiles and the process of gluing them to the buyer.

By the way, PPS itself is a good material as a heater. However, many unscrupulous manufacturers, in pursuit of maximum profits, use low-quality raw materials for its manufacture, or, in order to speed up the process, do not comply with the established technology requirements, use cheap equipment that is simply not capable of creating material of the required density and quality. As a result, the facade of such panels is unlikely to last long.

Finally

The full value of the facade cladding with thermal panels, with a long-term effect good insulation building and high decorative qualities, directly depends on the properties of the selected material. It is not cheap - and this is another argument to approach the problem of choice with all scrupulousness.

It is better to focus on the products of a well-known manufacturer with a well-deserved reputation for many years, one that guarantees the quality of raw materials, strict adherence to technological standards, and careful monitoring of the compliance of its products with established standards.

Production of thermal panels- a great business idea in the construction industry. This material is considered relatively new. It allows you to speed up and simplify the process of building houses and carrying out repairs in them. Due to the novelty of the idea, the entrepreneur will be able to quickly recoup his investment. Demand for this product today exceeds supply, which is also a positive moment for the manufacturer. This state of the market will provide an easy search for buyers of thermal panels.

Thermal panels(heat panels) is a modern alternative to facade building materials. Such products have a long service life, have excellent thermal insulation. In Russia, the issue of heat conservation is most acute. The production of facade thermal panels can significantly reduce heating costs. It is this property that ensures the high interest of consumers in the material.

The materials used today for insulation have a lot of disadvantages. The most important is vulnerability - external factors can nullify everything beneficial features such products. Therefore, the use of foam or mineral wool is accompanied additional work to protect the material from external influences.

There is one more important point- Any owner wants his house to look beautiful. Therefore, the heaters used have to be hidden in order for the housing to be aesthetic. It turns out that to easy use thermal insulation materials, the need to use siding, tiles is added.

The business in the production of thermal panels is popular precisely because of the absence of such difficulties in use. This building material has the following advantages:

• cost savings (the owner of the house will not have to look for additional options for insulation, the purchased thermal panels themselves will perfectly retain heat);
• aesthetic appearance(the variety of such panels allows you to choose the option that is suitable for color and shape);
• excellent sound insulation (sound waves do not pass through thermal panels, which will allow the owners to live in their home in peace and quiet);
• versatility (heat panels are used not only for insulating houses, but also for building walls, thereby performing several functions at once);
• long service life (manufacturers give a guarantee for this material for 50 years);
• ease of use;
• the possibility of carrying out work on the application of thermal panels at any time of the year (even in cold weather, the material does not lose its properties);
• ecological purity.

Thermopanels - what are they?

The production of thermal panels as a business requires the entrepreneur to study the very process of their manufacture. And this is impossible without understanding what a heat panel is, what components it has. It consists of:

• Metallic profile. This component provides high strength of the finished product. It is with the help of the profile that the thermal panel is securely attached to the facade.
• Facing. Concrete is used for its manufacture. That, in turn, is obtained by mixing cement and granite screenings. A little water is poured into them to eliminate the possibility of cracks on the surface of the cladding. This allows you to get a thermal panel that perfectly tolerates changes in temperature and humidity. The surface of the product itself can be painted in desired color- the paint will be evenly distributed over the surface, no streaks or stains will appear.
• insulation. It is polystyrene foam with a thickness of 5-10 centimeters. Depending on the size of the insulation, the entrepreneur receives thermal panels with a different range of applications. Some of them are suitable for warming already finished houses, some can be used to build walls.

The parts are connected to each other with high-strength adhesives. This ensures excellent quality and durability of the panels.

Varieties of thermal panels

The most popular types of thermal panels are the following:

1. Clinker. This form is highly resistant to external influences - the performance is often higher than that of some varieties. natural stones. The production of clinker thermal panels is accompanied by the application of clinker tiles as a decorative layer. This variety attracts buyers with its impeccable appearance. The thermal panels themselves look very natural. Slate clay is used as the main raw material for production, which indicates the naturalness and environmental friendliness of the finished product. It does not contain any chemical additives or impurities. High strength is achieved through firing. The main properties of such panels are: high water resistance, frost resistance, thermal insulation, noise insulation, auxiliary waterproofing. This variety is used not only for the insulation of facades, but also for interior decoration, construction of fountains, pools.
2. With porcelain tiles. In this case, porcelain stoneware (one of the varieties of ceramic tiles obtained by firing and pressure) is used for facing the panels. It is due to the pressing of the product that a high-strength building material is obtained, which is not afraid of the effects of the elements. An important feature such panels is their pronounced texture. Outwardly, the details resemble masonry - this effect is achieved thanks to large sizes products. Connoisseurs of the Scandinavian and Mediterranean style acquire just such panels. They trim company stores, large restaurants and cafes, small hotels.
3. With glazed tiles. This type of thermal panels is used for insulation of low-rise residential buildings. Externally, the products resemble brickwork, which makes the facade attractive and noble.

All the types of thermal panels presented are very popular among Russians today, but who is the main consumer?

Circle of consumers

The main issue of any entrepreneur will be the search for consumers. In the case of the production of thermal panels, you need to focus on the following categories of people:

• large construction organizations;
• companies involved in repair work;
• ordinary citizens building houses for personal use;
• wholesale bases of building materials.

The last thing to sell finished products is to wholesale. This will reduce the cost per unit of production, but the lost profits can be compensated by the volume of deliveries and the reduction of transportation costs.

Even a novice entrepreneur should be well aware of the technology for the production of thermal panels. The following stages of manufacturing finished products can be distinguished:

1. Preparatory stage. Polystyrene granules are foamed and then dried.
2. A clinker tile (or another one, depending on the type of panel) is placed in a special form. It is fixed in the block with the help of special clamps.
3. After that, pre-prepared polystyrene granules are sent to the workpiece. There is an increase in temperature, due to which the width of the insulation increases, filling everything with itself free space in the shape of.
4. The panel of the desired shape is cooled in a specialized vacuum unit.
5. The cooled panel is left to ripen for another 24 hours, after which it is packed and sent to the warehouse or to the buyer.

Necessary equipment

You will also need specialized equipment for the production of thermal panels. These should be technologically advanced machines that facilitate the work of maintenance personnel. Production can be almost completely automated. Technologists will only need to monitor the correct manufacture of panels. To work, you will need the following tools:

• blowing agent;
• polystyrene ripening chamber;
• steam plant;
• special molding container;
• vacuum containers for cooling;
• pneumatic cushion;
• fans.

If the initial investment is sufficient, then you can additionally purchase your own line for the production of clinker slabs. It will consist of special molds and a kiln for firing. If there is no money for this, then you can do without your own line, buying ready-made tiles from other manufacturers. But this option will mean that the final cost of finished products will increase due to the high cost of tiles.

When looking for suitable equipment, an entrepreneur must evaluate not only the price, but also other factors. Line performance is important. A small enterprise will have enough of a mechanical line with low productivity, and it is better for large organizations to purchase an automated line that produces at least 100 pieces of heat panels in 1 shift. It is important that the supplier can not only sell, but also deliver, install, and test the equipment. Availability of warranty service and free education staff will be an additional plus in favor of the seller.

Financial results

If an entrepreneur wants to produce about 100 thermal panels per day, then he will need start-up capital in the amount of 1,500,000 rubles. For work, you will need a room with an area of ​​​​120 m 2. The staff must consist of 7 people. The production profit will be about 120,000 - 130,000 rubles per month. It will be possible to recoup investments in 1-2 years. The greatest revenue can be obtained in the warm season.

If you open a large production with the number of produced panels up to 400 pieces per day, then for the purchase necessary equipment it will take about 5,000,000 rubles. It will take 2 times more premises and people. The profitability of such an enterprise can reach 400,000 rubles per month. The payback period will decrease to 1-1.5 years.

Today production of thermal panelsand flexible stone is considered a profitable investment. This type of business can be developed with your own hands, but get ready for the fact that the initial financial investment in the business will be impressive.

Thermal panels and flexible stone are widely used by builders in the process of conducting external finishing works, namely for finishing fireplaces, pools, stairs, making frescoes and landscape design of varying complexity. This innovative material for thermal insulation consists of two parts of insulation and decorative tiles. In addition to thermal insulation properties, thermal panels are resistant to aggressive natural phenomena and wear. Their use in construction will solve several problems at once, providing thermal insulation, sound insulation and a beautiful appearance at the place of laying out. The most commonly used types are clinker and facade thermal panels.

Another one good idea- production of flexible stone. This material is sold in sheets and resembles rough linoleum in structure. The raw material for flexible stone is marble chips. The main advantages of using flexible stone and thermal panels include: aesthetics, environmental friendliness, resistance to aggressive external factors and moisture, fire safety and easy maintenance during operation.

High-quality products will be bought by construction firms and private repair teams that are actively involved in construction and finishing work. Also, wholesale depots of building materials can become a good distribution channel, which will be happy to take thermal panels in bulk at an affordable price.

Implementation of a business idea production of thermal panels and flexible stone will be a profitable and profitable investment for start-up entrepreneurs who seek to work in the manufacturing sector.

It is worth thinking in advance about drawing up a business plan, in which the following points should be considered in detail:

monitoring of competitors and analysis of demand channels for future products;

development production concepts;

review production technologies;

collecting the necessary documentation to obtain a work permit;

selection and preparation of premises for workshop equipment;

selection and purchase equipment and support inventory;

honing production processes;

possible distribution channels finished products;

financial calculations for each of the expense items.

Technological nuances of production

The process of manufacturing thermal panels cannot be called easy, it involves a number of processes, ranging from the preparation of raw materials (foaming of expanded polystyrene granules, their drying) and ending with the formation of tiles. The formation of the product begins with the laying of clinker tiles and fastening, which will serve to fix the product on the wall. After that, the form is filled with foamed granules and heated with steam, which leads to the expansion of raw material granules, filling the form and forming a future thermal panel. After that, the finished product is cooled, using a vacuum installation, and before selling, it must lie at least one day in order to acquire all the necessary characteristics and “ripen”.

Before deciding to make a natural flexible stone, it should be borne in mind that the technology involves a lot of labor. Ideally, the production line is best installed at the site of extraction of raw materials. There, workers carefully cut the sandstone in a thin layer, after which they carefully attach the cut to a base made of textiles. Such material is very expensive and not every counter resident of Russia can order a finish from this material.

But entrepreneurs found a way out here too, developing technologies for the production of artificial flexible stone, which became an alternative to buying expensive natural sandstone cuts. Such a solution will allow organizing cost-effective production with high quality products at an affordable price.

Selection of equipment and auxiliary inventory

To establish the production of thermal panels with your own hands, you will need to purchase a minimum set of special equipment. The production line should consist of devices that are necessary for the manufacture of foam, the thermal panels themselves, auxiliary equipment and devices that are responsible for the production of clinker tiles. On initial stage development, many refuse to install a line responsible for the production of clinker tiles, since it is not so necessary. Small productions purchase ready-made tile samples from other wholesalers, which is much more profitable. In today's market, only high quality products can become competitive with affordable price. The higher the cost of production, the lower the income from its sale, and this is not profitable.

A mini-enterprise will require starting costs for the purchase of basic equipment of about 800 thousand rubles, but such a line will be able to produce no more than a hundred finished products per shift. The price can vary up to 1.5 million rubles if you give preference to foreign manufacturers. Some entrepreneurs, in an effort to save money, prefer to buy used equipment, but it should be borne in mind that if you save on a purchase, an additional line for repairs and additional costs for maintaining supported machines will be added to the expense item.

Finding the right equipment shouldn't be too difficult, asproduction of thermal panels in Russiais not a novelty and you can find entire lines for plants of different capacities. Fully selectable for large production automated line high power, and for a small workshop, you can also find suitable equipment of appropriate power based on the planned daily output of thermal panels.

Workshop room

by the most suitable choice will be the search for premises in the industrial zone of the city, since the production of this type, despite the volume, is toxic. The size of the premises directly depends on the volume of production. For a mini-shop, a room of 100 "squares" is enough, and if it is planned to open a line for the production of brick-like thermal panels, then the room should be looked for twice as much. Since the technology is associated with toxic fumes, make sure that the room under the workshop is equipped with powerful ventilation. If there is none, then you will have to spend money on its development and installation - this moment is very important, and you should not miss it. Plus, you can add a considerable amount to the expense item that will be required to repair the premises (mandatory).

The room temperature should not be below 15ºС and above 25ºС , lighting is quite general artificial. In this case, the workshop should be divided into the following zones: a room for carrying out the main technological processes, a room for drying products and a warehouse for storing products until they are sold.

Advantages of thermal panels over other heaters

Each of modern heaters has certain disadvantages and cannot be called an ideal option, each of them to some extent requires additional protection from excess moisture, direct sun rays or gusts of wind. If you use polystyrene or mineral wool as a heater on the walls of any room, they must be covered with a layer of plaster or tiles, and this stretches the construction time and their price.

Thermal panels perform double function and insulating and decorative, therefore they are in demand among builders who do not want to waste their time and money. This perfect option for heat and sound insulation of a new building, it is also actively used in the process of reconstruction of old houses. Thermal panels and flexible stone fit well on any type of wall, even on uneven surfaces, without requiring additional alignment. Wide color range of panels and appearance similar to decorative brick(smooth or textured) will allow you to choose the right design for any room. At the same time, a beautiful appearance and quick installation of products are guaranteed. Exact docking of plates is guaranteed under any weather conditions, and their durability, safety and beauty will please any customer.

Financial part of the business plan

The main expense item includes the rent of the premises, its preparation for work and repair, the purchase of equipment and raw materials, which will be enough for the manufacture of the first batch of thermal panels. For all this, you will need to initially spend at least 2 million rubles, plus the cost of paying salaries to employees.

So, the production of thermal panels business planmust include the following items of expenditure:

the purchase of equipment will need - about 800 thousand rubles;

rent of premises - about 600-700 thousand rubles;

paperwork and work permits - 5-6 thousand roubles.;

preparation and repair of the premises - 200 thousand rubles.

Taking into account the purchase of raw materials and wages, it will be necessary to invest at the initial stage about 2 million rubles. For optimal operation of the mini workshop, you will need to hire at least seven people. The payback of the business will come within two years of active work and well-established sales of manufactured products. It is recommended to establish distribution channels for your products in advance among local construction companies, hardware stores and wholesale depots and individuals who are engaged in repair and finishing work for hire.

The sales volume is strongly influenced by the season, since the peak of construction is observed from the end of spring to the end of autumn, then sales at this time will be very high, while in winter time years, sales of thermal panels, as well as other building materials, will come to a minimum.

To calculate the cost of production, we suggest considering the following table.

If we turn to the market, then the price of square meter flexible stone is in the range from 1000 to 1500 rubles, and thermal panels from 1300 to 1800 rubles. Profit depends on the quality of products, production volumes and the speed of product sales. For the calculation, we took the minimum price threshold. We can say that successful entrepreneurs, developing this idea, can make a profit of up to 700 thousand rubles a month.

To get started, you will need to register the production as an individual entrepreneur or LLC and issue certificates of quality and compliance with GOST.

As a result, we can say that in the presence of the required amount of initial capital production of thermal panelsand flexible stone can become profitable business. The most expensive expense item relates to the purchase of special equipment, but with the right business organization, all costs will pay off within one, maximum two years, allowing you to receive high and regular profits.

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Increasingly, homeowners are choosing for their external cladding a modern, high-quality and easy-to-install material - facade thermal panels. This type lining perfectly keeps heat, which is very important in our latitudes. And externally facade thermal panels are able to give a noble respectable appearance to any building, even built in the last century.

Like many other new construction and Decoration Materials these panels came to us from the West, and initially only products from German, Canadian and other companies could be found in stores. But now our country can also offer a completely competitive product, qualitatively and outwardly not different from the best Western models. In the article, we will pay attention to Russian-made thermal panels, find out their characteristics, features, advantages, and determine the prices.

Description of facade thermal panels for a Russian-made house

Front thermopanels are a facing plate representing "sandwich" from the top decorative layer and heat-insulating material. Usually, either polystyrene foam or polystyrene foam acts as the latter. mineral wool. It should be noted that the thickness of the heat-insulating gasket can vary from 30 to 100 mm, which affects the heat-saving properties of the material.

The decorative outer covering is usually a brickwork of ordinary or glazed elements. The thickness of the outer layer is approximately 12 mm, thanks to which the entire plate becomes strong, reliable, and able to serve for a long time. Also now more and more expensive and solid imitation of natural stone is being used more and more often.

Thermal panels are designed for external finishing of buildings simultaneously with their thermal insulation. Thus, the material kills "two birds with one stone" at once: it decorates and warms. A very advantageous combination that allows you to save on additional thermal insulation.

Here is how it is used decorative plaster for outdoor work, and how to apply it correctly. can see

On the video - facade thermal panels:

Facade thermal panels are usually used for facing small private houses. However, this modern technological and environmentally friendly material may well be used for finishing high-rise buildings.

Types of tiles

We will find out what types of facade thermal panels are presented on the modern Russian construction market.

So, all thermal panels intended for facade cladding are divided into:

Clinker thermal panels are a combination of clinker tiles that look like brickwork and a heat-insulating polyurethane foam layer. This material is suitable for cladding even wooden houses. Sometimes manufacturers try to make this product cheaper and more affordable, and therefore they replace polyurethane foam with cheap foam plastic, and clinker tiles with cement-sand tiles. However, the result is a deterioration in both thermal insulation and external indicators.

Rigid facade thermal panels are an OSB plate, on which a layer of insulation is applied, and as a finishing touch - an external decorative layer.

And here is what the facing artificial stone for the facade looks like, and how to apply it correctly. can see

In this case, to create decorative cladding the following types of materials are used:

This type of panels has a rigid base, due to which the manufacturers managed to reduce the vapor permeability of the final product by several times.

The price of rigid thermal panels, first of all, depends on the type of cladding that is used. So, clinker is the cheapest type of finish, but also less presentable, and glazed tiles and porcelain stoneware are expensive, but also more aesthetically attractive.

Both considered types enjoy well-deserved success in the building materials market, as they perfectly retain heat, and in a wonderful way transform the external facade of the building.

pros

We will find out what advantages facade thermal panels have in comparison with other types of heat-insulating materials.

As already mentioned, this material is a unique product, which is both thermal insulation and an external decorative coating. The panels retain heat very well, and therefore their use in our latitudes is highly justified.

Modern manufacturers in Russia offer such a wide range of exterior finishes for thermal panels that it is impossible not to choose the right one. The market offers a wide range of different colors and textures suitable for any design. It is also worth paying attention to how

Facade thermal panels made by domestic manufacturers perfectly resist the harsh climate of our country: they successfully endure both the Siberian frost and the dry southern summer.

The price of the material is quite affordable: due to the fact that there are no monopolists in this market, the buyer always has the opportunity to choose the right combination of panel quality and price.

Products are characterized by high strength, which ensures durability and resistance of the cladding to precipitation and other external influences.

Installation of facade thermal panels is quite simple. For this, it is not even necessary to invite specialists: the owner of the house himself may well carry out the installation.

The panels retain heat remarkably, thanks to which the house even in the most cold winter there will be a comfortable microclimate.

Video

But what are the facade materials for exterior finish at home, and which of them are the best, you can see

Minuses

A little about the shortcomings of the material.

In order to reliably and competently carry out the installation of facade thermal panels, you must first align and prepare the walls of the house. This forced necessity sometimes takes a lot of time, takes a lot of effort.

There is a risk of "running into" low-quality products, as new "players" are constantly appearing on the building materials market, often turning out to be "one-day" ones. To avoid such a disaster, we advise you to focus on well-known manufacturers, and purchase materials in trusted stores. For example, you can quite trust our list of Russian companies - manufacturers of facade thermal panels.

Expensive cost is another disadvantage. However, once invested in quality material, you will provide your home with reliable thermal insulation for many years, and give the building an external presentable and solid appearance.

But what PVC panels look like, and how to use them correctly, you can find out from the article on

The choice of decorative coating

• Porcelain stoneware

Not afraid chemical substances, differs in fair wear resistance, is durable, is not afraid of dirt. In addition, porcelain stoneware panels are not afraid of precipitation.

Porcelain stoneware

• Ceramics

It has the same positive features as porcelain stoneware, however, it is less durable.

Ceramics

• Concrete tiles

This type of cladding is not suitable for a changeable climate, since concrete absorbs moisture too much, which is fraught with cracking of the material if drought begins immediately after precipitation. But more expensive models have a waterproof coating. But how to finish the facade of the house from aerated concrete, and what material should be used in the first place, it is indicated

• Clinker

Optimum, inexpensive, neat and most commonly used type of external decorative cladding for facade thermal panels.

But how it happens, and what materials are the best, you can see in the article at the link.

Manufacturers and prices

Let's give an overview of modern Russian companies offering facade thermal panels.

MFM (Workshop of facade materials), Moscow

This company offers its customers facade thermal panels with external cladding made of clinker in the form of brickwork and artificial stone. The thickness of the thermal insulation layer can vary from 3 to 10 cm. Along with the imitation of ordinary brickwork, the brand also presents such interesting views external cladding, as a German and Spanish design prototype. In addition, the company produces a series that imitates a natural stone, which gives the dwelling a noble, solid appearance.

Workshop of Facade Materials), Moscow

Price per sq. material meter:

• tes-brick - from 1590 rubles;
• gretta - from 1800 rubles;
• canyon - from 2750 rubles.

Termosit, Railway

This company manufactures products under patents acquired in European countries. The company exercises strict control of materials, and production lines are equipped with high-precision equipment. Thanks to this professional approach, the company supplies the market with really high-quality products that are no worse than the best Western models.

Termosit, Railway

Price per sq. meter:

• cladding Falcon - from 978 rubles;
• light panel - from 1160 rubles;
• brick panel - from 1074 rubles.

FORSKA, Petersburg

In this case, the company purchases almost all raw materials in Western countries, so the quality of the finished product is identical to European standards. Polyurethane foam and polystyrene foam are used here as a heater, which provides products with a decent level of thermal insulation. The company offers customers, among other things, budget panels at 990 rubles per sq. m. meter.

FORSKA, Petersburg

Other prices:

• Rot bunt care - from 1550 rubles;
• Faro grau - from 1680 rubles;
• Rimini gelb - from 1850 rubles.

Regent, city of Pereslavl-Zalessky

The company buys high-quality clinker tiles from Europe and, supplementing them with polyurethane foam heat insulator, produces panels. Special modern technologies ensuring compliance with a high level of products at all stages of production.

Facade thermal panels

Price per sq. m:

• clinker tiles Stroher - from 1200 rubles;

• Feldhaus clinker tiles - from 1600 rubles;
• Roben Victoria - from 2500 rubles.

Plitprom, Skhodnya

This company is one of the leaders in this area in our country. They were one of the first to start producing facade thermal panels, which by now has brought the brand to a leading position in the market. The company is distinguished by a responsible approach to work: high-precision equipment is used in the production, which allows producing products of the highest category and quality.

Facade thermal panels Plitprom

With all this, the prices for the material do not differ much from the prices of competitors, and are quite affordable. Price per sq. m of most of the presented products - in the region of 1750 rubles. but there are also budget options - 1200 rubles each.

Foreland, Moscow

This company mainly presents panels with decorative artificial stone cladding. The view of the building finished with these panels turns out to be very representative and “rich”. And polyurethane foam is responsible for thermal insulation here.

Facade thermal panels Forland

Price per sq. m:

• panels XVII Century - from 2500 rubles;
• Euroc panels - from 2700 rubles;
• cliff panels (imitating rocky texture) - from 3500 rubles;
• Elbrus panels (imitating a mountain surface) - from 3500 rubles;
• corner options - from 2500 rubles.

We examined the features of Russian-made facade thermal panels. As you can see, products manufactured in our country are quite capable of being of high quality, reliable, and outwardly attractive. A big plus of domestic material is that it comes out lower in price: an important aspect in modern realities.