Facade thermal panels of Russian production, facing with clinker tiles - price. Production of facade thermal panels based on PPU and Epps Clinker thermal panels of Russian production
Is it worth starting a thermal panel business? The material in question is used in the construction of buildings and residential buildings. It is used in exterior decoration works. Thermal panels consist of insulation and clinker tiles.
Business in the production of thermal panels is very profitable, because the material is in demand. It gained its popularity due to its long service life, good heat-preserving properties. All of the above allows you to safely assume that this business idea can be profitable if it is implemented correctly.
Thermal panels production technology:
- Clinker tiles are placed in special aluminum molds - matrices, processed in advance with the required composition. One of the main rules of this stage is compliance with the established distance standards.
- Then a layer of quartz sand is laid out to protect the polyurethane foam from ultraviolet rays.
- After these operations, the aluminum molds are filled with the composition of the insulation.
- Upon completion of the main stages, the thermal panel will receive its final appearance after cooling. To do this, it is sent for revision to the required parameters.
Key points of production of thermal panels
The basis of thermal panels are: insulation, metal profiles and cladding. Their features:
- The cladding of thermal panels is done using the smallest volumes of water so that cracks do not appear in the facade. Thanks to this, the facade will be able to repel, rather than absorb, water, and will be able to survive the drop in temperature.
- A 5-10 cm thick expanded polystyrene plate is used as a heater for a future thermal panel. In the process of creating an element, polystyrene foam is glued to its outer part using special compounds.
- Mortgages metal profiles also play an important role in the production process of thermal panels. The edges of the metal parts are jagged, and due to this they will better adhere to the cladding of the building. At the time of manufacturing the thermal panel, the embedded profiles are fixed inside the concrete body. They are needed to attach the element to the facade.
What equipment to choose for the production of thermal panels
The necessary equipment for the production of thermal panels includes the following equipment:
- mechanisms for creating foam: ripening bins, pseudo-foaming agents, etc.;
- steam generator, vacuum unit, block forms;
- secondary devices (air bag, fan, etc.).
Also, for the manufacture of thermal panels, you will need clinker tiles. There are 2 options: either to buy equipment for production and to create consumables yourself, or to purchase raw materials from suppliers.
There is an opinion that today there are few enterprises in the Russian markets supplying equipment for the production of thermal panels, but this is not so. The modern assortment of goods is large, and everyone can choose for themselves suitable option, which will suit him both in price and in performance.
So that the manufacture of thermal panels does not eventually drive the owner into debt, but brings good profit and works with double efficiency, it is necessary to carefully consider the selection of premises, equipment and supplies. An integral part, which includes the production of thermal panels, are consumables, such as axle boxes for fastening, release agent, quartz sand.
How much money does it take to start a thermal panel business
One of the main features of a business is that you need to invest in it. Thermal panel production is no exception among the vast array of business ideas. Fixed assets in this production are used to rent or purchase premises and equipment. In addition, it is possible that you will want to save money, and instead of producing clinker tiles, the choice will fall on buying it from suppliers. In this case, the company will be able to save money at first, but in the future, if the business "goes up the hill", it will still have to buy the necessary equipment.
In order to establish streaming production of thermal panels, in which 360 elements will be produced in one shift, you will have to spend some money on the purchase of equipment, rent of premises and equipment for production needs, and, in addition, on stocks of raw materials. The amount will be about 5 million rubles (if you count together with the technique for creating clinker tiles).
The organization of production of this scale (360 panels per shift) will require an area of \u200b\u200b250 m2. The average annual profitability is often 20%. The finance invested in the production of thermal panels according to this plan usually pays for itself in 9-18 months. Personnel for such production will also be required. To manufacture 360 \u200b\u200bpanels, 14 people need to be hired per shift.
Production does not have to be so expensive, but if you invest less, then it will pay off much later. In the production of smaller-scale thermal panels, the efficiency of which will be measured by 100 panels per shift, the costs will reach approximately 1.4 million rubles (excluding equipment for creating clinker tiles).
An industrial plant with an efficiency of approximately 90 panels per shift would require a floor space of at least 100 m². You will also need to hire 9-10 people. The average annual profitability of such production is 17-18%, and financial investments will pay off much later than the previous option - in a period of 12 to 24 months.
Is it profitable?
Trying to open your own business is always a risk, because you can incur losses. How big is this chance in a project for the production of thermal panels? These designs, as it was written earlier, accelerate their pace in conquering the first places among building materials... This circumstance increases the chances of success, but if something becomes popular and profitable, then this idea is taken up by many, creating competition in the niche. Therefore, you need to act ahead of the competition.
In the best case and with serious investments, the business for the production of thermal panels will pay off in about 9 months. Until not all places are occupied on the market and thermal panels have not become the most popular material, maybe it is worth taking this niche?
How much can you earn
This line of business is mostly seasonal, and therefore its profitability is in the range of 15 to 20%. With properly adjusted production and sales market, the net annual profit can reach 1 - 1.5 million rubles. Thus, the average return on investment is one and a half to two years.
What OKVED must be specified for the production of thermal panels
When submitting an application, you will need to indicate the code according to OKVED. To do this, we turn to section "C", which includes different kinds processing production. Here, code 23.61 is suitable for the production of thermal panels - the manufacture of various concrete products that are intended for use in construction industry activities.
What documents are needed to open
If initially it is planned to sell thermal panels to large construction companies, then it is necessary to register a legal entity. In order to reduce the tax burden the best option will become the registration of a limited liability company. It is possible to register as an individual entrepreneur, but the first option provides more options. The registration authority will need to prepare and submit:
- the application of the established form and the decision of the meeting of shareholders on the establishment of a limited liability company;
- information about the address of the legal entity (in most cases indicates the address of the production area) and the Charter;
- information about the director of the company and the chief accountant.
In addition, you will need to register with government agencies and open a bank account.
What taxation system to choose for the production of thermal panels
Among several systems for which it will be necessary to pay tax, we dwell on the simplified system, it is available for limited liability companies. This taxation system provides a choice of two options for paying taxes:
- you can pay tax in the amount of 15% of the net profit received. But here it will be necessary to provide the relevant documents that confirm the costs incurred by the company in the manufacture of products.
- income tax of 6%. In this case, you do not need to provide any supporting documents on expenses.
Do I need permission to open
For the production of thermal panels, in addition to the LLC registration certificate, it will be necessary to apply for a permit from the sanitary and epidemiological station and the fire inspection.
Today production of thermal panels and flexible stone is considered a profitable investment. This type of business can be developed with your own hands, but get ready for the fact that the initial financial investment in the business will be impressive.
Thermal panels and flexible stone are widely used by builders in the process of external finishing work, namely for finishing fireplaces, swimming pools, stairs, making frescoes and landscape design of varying complexity. This innovative thermal insulation material consists of two pieces of insulation and decorative tiles. In addition to the thermal insulation properties, the thermal panel is resistant to aggressive natural phenomena and wear. Their use in construction will solve several problems in one fell swoop, providing thermal insulation, sound insulation and a beautiful appearance at the place of display. The most commonly used types are clinker and facade thermal panels.
One more a good idea - production of flexible stone. This material is sold in sheets and resembles rough linoleum in structure. The raw material for flexible stone is marble chips. The main advantages of using flexible stone and thermal panels include: aesthetics, environmental friendliness, resistance to aggressive external factors and moisture, fire safety and easy maintenance during operation.
High-quality products will be bought by construction companies and private repair teams that are engaged in active construction and finishing works... Wholesale bases of building materials can also become a good distribution channel, which will gladly take away thermal panels at a reasonable price in bulk.
Business idea implementationproduction of thermal panels and flexible stone will be a profitable and profitable investment for aspiring entrepreneurs who seek to work in the manufacturing sector.
It is worth thinking in advance about drawing up a business plan, in which the following points should be considered in detail:
monitoring competitors and analyzing demand channels for future products;
development productionconcepts;
overview production technologies;
collection of the necessary documentation to obtain a work permit;
selection and preparation of premises for workshop equipment;
selection and acquisition equipment and subsidiary inventory;
honing production processes;
possible distribution channels finished products;
financial calculations for each of the items of expenditure.
Technological nuances of production
The process of manufacturing thermal panels cannot be called easy, it involves a number of processes, from the preparation of raw materials (foaming polystyrene granules, drying them) and ending with the formation of tiles. The formation of the product begins with the laying of clinker tiles and fasteners, which will serve to fix the product on the wall. After that, the mold is filled with foamed granules and heated with steam, which leads to the expansion of the raw material granules, filling the mold and the formation of a future thermal panel. After that, the finished product is cooled using a vacuum unit, and before the sale must lie at least one day to acquire all the necessary characteristics and "ripen".
Before deciding to make a natural flexible stone, it should be borne in mind that the technology involves a lot of labor. Ideally, the production line is best located at the site of the raw material extraction. There, workers carefully cut the sandstone with a thin layer, after which they carefully attach the cut to a base made of textiles. Such material is very expensive and not every resident of Russia on the way can order a finish from this material.
But entrepreneurs also found a way out here, having developed technologies for the production of artificial flexible stone, which became an alternative to buying expensive natural sandstone cuts. Such a solution will allow organizing cost-effective production with obtaining high quality products at an affordable price.
Selection of equipment and auxiliary inventory
To set up the production of thermal panels with your own hands, you will need to purchase a minimum set of special equipment. The production line should consist of the apparatus that are necessary for the production of foam, the thermal panels themselves, auxiliary equipment and apparatus that are responsible for the production of clinker tiles. On initial stage development, many refuse to install the line responsible for the production of clinker tiles, since it is not so necessary. Small factories purchase ready-made tile samples from other wholesalers, which is much more profitable. In today's market, only high quality products can become competitive if affordable price... The higher the cost of production, the lower the income from its sale will be, and this is not profitable.
A mini-enterprise will require starting costs for the acquisition of basic equipment of about 800 thousand rubles, but such a line will be able to produce no more than a hundred finished products per shift. The price can vary up to 1.5 million rubles, if you give preference to foreign manufacturers. Some entrepreneurs, striving to save money, prefer to buy used equipment, but it should be borne in mind that having saved on the purchase, an additional line for repairs and additional costs for maintaining supported machines will be added to the expense item.
Finding the right equipment shouldn't be too difficult, sinceproduction of thermal panels in Russia is not a novelty and you can find whole lines for enterprises of different performance. Fully selected for large production automated line high power, and for a small workshop, you can also find suitable equipment of appropriate capacity based on the planned daily output of thermal panels.
Premises for a workshop
The most the right choice there will be a search for premises in the industrial zone of the city, since the production of this type, despite the volumes, is toxic. The dimensions of the premises directly depend on the volume of production. For a mini workshop, a room of 100 "squares" is enough, and if it is planned to open a line for the production of thermal panels for brick, then the room should be looked for twice as much. Since the technology is associated with toxic fumes, make sure that the room under the workshop is equipped with powerful ventilation. If there is none, then you will have to spend money on its development and installation - this moment is very important, and you shouldn't miss it. Plus, you can add a considerable amount to the expense item that will be required to repair the premises (required).
The room temperature should not be lower than 15ºС and above 25 ºС , lighting is quite general artificial. In this case, the workshop should be divided into the following zones: a room for conducting the main technological processes, a room for drying products and a warehouse for storing products until the moment of their sale.
Advantages of thermal panels over other heaters
Each of modern heaters has certain drawbacks and cannot be called an ideal option, each of them, to some extent, requires additional protection from excess moisture, direct sun rays or gusts of wind. If using styrofoam or mineral wool as a heater on the walls of any room, they must be covered with a layer of plaster or tiles, and this stretches the terms of construction work and their price.
Thermal panels perform double function and insulating and decorative, therefore they are in demand among builders who do not want to waste their time and money. it perfect option for heat and sound insulation of a new building, it is also actively used in the process of reconstruction of old houses. Thermal panels and flexible stone fit well on any kind of walls, even with an uneven surface, without requiring additional leveling. Wide color spectrum of panels and appearance similar to decorative brick (smooth or textured) will allow you to choose the right design for any room. At the same time, a beautiful appearance and quick installation of products are guaranteed. The exact joining of the slabs is guaranteed under all weather conditions, and their durability, safety and beauty will delight any customer.
The financial part of the business plan
The main item of expenses includes renting a room, preparing it for work and repairing it, purchasing equipment and raw materials, which will be enough to manufacture the first batch of thermal panels. All this will require initially spending at least 2 million rubles, plus the cost of paying salaries to employees.
So, the production of thermal panels business plan necessarily includes the following items of expenses:
the purchase of equipment will need about 800 thousand rubles;
rental of premises - about 600-700 thousand rubles;
paperwork and work permits - 5-6 thousand roubles.;
preparation and renovation of the premises - 200 thousand rubles.
Taking into account the purchase of raw materials and wages, it will be necessary to invest at the initial stage about - 2 million rubles. For optimal operation of the mini-workshop, you will need to hire at least seven people. The business will pay off within two years of active work and streamlined sales of manufactured products. It is recommended that you establish distribution channels for your products in advance among local construction companies, home improvement stores and wholesalers and individuals who are engaged in repair and finishing work for hire.
Sales volumes are strongly influenced by the season, since the peak of construction is observed from late spring to late autumn, then sales at this time will be very high, while in winter time years of sales of thermal panels, as well as other construction materials, will come to a minimum.
To calculate the cost of production, we suggest considering the following table.
If we turn to the market, then the price per square meter of flexible stone ranges from 1000 to 1500 rubles, and of thermal panels from 1300 to 1800 rubles. Profit depends on the quality of products, production volumes and the speed of product sales. For the calculation, we took the minimum price threshold. We can say that successful entrepreneurs, developing this idea, can make a profit of up to 700 thousand rubles a month.
To get started, you will need to register the production as an individual entrepreneur or LLC and issue certificates of quality and compliance with GOST.
As a result, we can say that with the required amount of initial capital production of thermal panels and a flexible stone can become profitable business... The most expensive item of expenses relates to the purchase of special equipment, but with the correct organization of the business, all costs will pay off within one, maximum two years, allowing you to get high and regular profits.
Did you like the article? Share with your friends in social. networks:Thermal panel is a layer of expanded polystyrene or polyurethane foam with clinker tiles embedded in the structure of the material. Due to the growth of foreign currencies, we reviewed the facade thermal panels of panels russian production.
There are several options for panels, which are classified according to three main parameters.
Material: expanded polystyrene; polyurethane foam; combination of the above materials; extruded polystyrene foam.
Joint method: "Tongue-groove", docking rectangular elements with smooth edges.
Cladding material: porcelain stoneware; concrete, ceramics, clinker tiles, etc.
Main manufacturers in Russia:
"Workshop facade materials»(MFM), Moscow;
FTP-Europa, Moscow;
Termosit, Zheleznodorozhny town;
"Fride", the city of Dedovsk;
FORSKA, the city of St. Petersburg;
"UMB", Moscow;
"Regent", the city of Pereslavl-Zalessky;
"Ermak", the city of Novosibirsk;
Plitprom, Skhodnya town;
Forland, Moscow.
To evaluate the full range of offers, we will consider the most common panels and their consumer characteristics.
1. Facade materials workshop (MFM)
Options with clinker tiles and with artificial stone are offered (the texture on the models is presented in the form of brick or stone). The thickness of the insulation layer is from 30 to 100 mm.
The assortment of the company:
Tile "Classic", imitating the shape brickwork;
Panels "German Collection", which are a replica of clinker, popular in Germany;
Panels "Spanish collection", replicas of the Spanish texture;
Tile "Stone collection" imitating natural stone masonry.
2. FTP-Europa
Manufacturing company, along with the production of its own products, sells products and other factories. The company positions itself as a manufacturer of high-quality thermal panels, but the models with clinker tiles are of German origin, and the porcelain stoneware coating is supplied from Europe. In fact, only the creation of an insulating layer on materials that are produced by third-party companies can be attributed to domestic production.
The range of the company includes panels with clinker tiles, with the use of porcelain stoneware tiles, basement options and with an imitation of an aged surface. Polystyrene foam and polyurethane foam are used as an inner layer.
3. Termosit
The main products of this company are patented. In production, a full technological cycle is carried out, which is implemented on automatic lines. Own control service has been organized, which checks products for a number of parameters. That is why the manufacturer can guarantee the consumer characteristics of their products, which are not inferior in quality to most European companies.
4. Fride
As decorative finishing Thermopanels use only natural materials (clinker tiles, stone, porcelain stoneware, facade ceramics). Connections of products - "thorn-groove" .. Insulation in such panels is polyurethane foam and expanded polystyrene.
5. FORSKA
Like almost all Russian manufacturers, the company uses material purchased from enterprises in other countries as decorative finishing. In particular, the purchase of clinker tiles is carried out in such companies as: ABC, STROHER, FELDHAUS, Interbau, Exagres. Insulation layer: expanded polystyrene, neopor or polyurethane foam. The manufacturer offers budget options Russian thermal panels from 990 rubles per 1 m2. Currently available brick-like panels in six color solutions.
6.Unique Multi Block (UMB)
The company compares favorably with other manufacturers of thermal panels with its own production of clinker tiles. The experience of material release is more than 14 years, which indicates the planned development of the enterprise. Polyurethane foam, expanded polystyrene foam and their combinations are used as insulation. Thermal panels are produced with a thickness of 60, 80 and 100 mm at a price of 2100 rubles per 1 m2.
7. Regent
The enterprise works according to the following scheme: the purchase of clinker tiles from leading European enterprises and the creation of panels based on polyurethane foam. The advantage of the manufacturer can be considered a developed in-house production and technologies that allow maintaining the high quality of panels throughout the entire service life.
8. Ermak
In the production of panels, laser cutting of materials is used, which allows to achieve accurate dimensions and good joining according to the "tongue-and-groove" type. The company offers panels for individual sizes and in standard options... Clinker tiles are supplied by A.D.W., STROHER, FOSHAN REDLION CERAMIC CO. Insulation extruded polystyrene foam.
9. Plitprom
The manufacturer, which launched the production of thermal panels, is one of the first on the Russian market. The production uses high-precision european equipment, which guarantees a good connection of products during installation. The company supplies facade thermal panels with German brick-like clinker tiles of various colors and sizes. The cost square meter panels from 1200 rubles.
10. Foreland
The company specializes in the production of thermal panels and artificial stone. Thermal panels are a composite system based on polyurethane foam and decorative coating ( fake diamond), which is manufactured at the enterprise. Currently, panels of four models are produced: XVII century, EUROK, Utes, Elbrus. The cost of products is from 2500 rubles per 1 m2.
Polystyrene foam or polyurethane foam?
The assessment of a particular material is based on its technical characteristics, operating conditions and consumer opinions. The use of expanded polystyrene and polyurethane foam in thermal panels under the same conditions enables us to compare and obtain data for an objective conclusion.
Environmental Safety
Properties
Performance characteristics
Conclusion: All things being equal, polyurethane foam is the most acceptable option for use in thermal panels.
Decorative coating. Which is better?
Manufacturers offer several options for finishing panels: porcelain stoneware; concrete, ceramics, clinker tiles, etc.
The above Russian companies for the production of thermal panels can be divided into two categories. The first is a complete production with the manufacture of both an insulating layer and a decorative coating, the second is the purchase of foreign-made finishing materials with the subsequent manufacture of finished products. The cost of panels depends on the choice finishing material and the thickness of the insulation.
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Article outline
Thermal panel is a layer of expanded polystyrene or polyurethane foam with clinker tiles embedded in the structure of the material. Due to the rise in foreign currencies, we reviewed such Russian-made facade panels.
There are several options, which are classified according to three main parameters:
- Material: expanded polystyrene, polyurethane foam, their combinations, extruded polystyrene foam.
- Joint method: "Thorn - groove", joining of rectangular elements with smooth edges.
- Cladding material: porcelain stoneware, concrete, ceramics, clinker tiles, etc.
Main manufacturers in Russia:
- Facade Materials Workshop (MFM), Moscow;
- FTP-Europa, Moscow;
- Termosit, Zheleznodorozhny;
- "Fride", Dedovsk;
- Forska, St. Petersburg;
- UMB, Moscow;
- "Regent", Pereslavl-Zalessky;
- "Ermak", Novosibirsk;
- Plitprom, Skhodnya;
- Forland, Moscow.
Let's consider the characteristics of the most common products of the leaders of this market.
Facade Materials Workshop offers options with clinker tiles and artificial stone (the texture on the models is presented in the form of brick or stone). Insulation thickness - from 30 to 100 mm.
The assortment of the company:
- "Classic" tiles imitating the shape of brickwork;
- panels "German Collection" - a replica of clinker, popular in Germany;
- panels "Spanish collection" - replicas of the Spanish texture;
- tile "Stone collection", imitating natural stone masonry.
| Model | Dimensions, mm | Insulation material and thickness, mm | Cost per sq. m, rub. |
|---|---|---|---|
| One and a half tes-brick | 1 250 × 600 × 60 | EPPS, 50 | From 1 590 |
| Beveled travertine | 1 250 × 600 × 70 | EPPS, 50 | From 1 950 |
| Gretta | 1 215 × 600 × 65 | EPPS, 50 | From 1 800 |
| Canyon | 1 200 × 600 × 110 | EPPS, 80 | From 2 750 |
| Terra brick | 1,040 × 600 × 65 | EPPS, 50 | From 1 690 |
The manufacturing company, along with the production of its own products, sells products from other factories. It positions itself as a manufacturer of high-quality panels, but the models with clinker tiles are of German origin, and the porcelain stoneware coating is supplied from Europe. In fact, only the creation of an insulating layer on materials produced by third-party companies can be attributed to domestic production.
The range of the company includes panels with clinker tiles, with the use of porcelain stoneware tiles, basement options and with an imitation of an aged surface. Expanded polystyrene and polyurethane foam are used as an inner layer.
The main products of the company are patented. In production, a full technological cycle is carried out, which is implemented on automatic lines. An in-house control service has been organized, which checks products for a number of parameters, which guarantees that the consumer characteristics of the product will not be worse than that of the products of most European companies.
The company uses only natural materials as decorative paneling (clinker tiles, stone, porcelain stoneware, facade ceramics). Product connections - "thorn - groove". Heaters - polyurethane foam and expanded polystyrene.
Like almost all Russian manufacturers, the company uses material purchased from enterprises in other countries as decorative finishing. In particular, clinker tiles are purchased from ABC, Stroher, Feldhaus, Interbau, Exagres. Heaters - polystyrene foam, neopor or polyurethane foam. The manufacturer offers budget options for panels from 990 rubles. for 1 sq. m. Currently, panels are available "brick" in six colors.
Unique Multi Block compares favorably with others with its own production of clinker tiles. The experience of material release is more than 14 years, which indicates the planned development of the enterprise. Heaters - polyurethane foam, expanded polystyrene foam and their combinations. The panels are produced with a thickness of 60, 80 and 100 mm at a price of 2,100 rubles. for 1 sq. m.
The enterprise works according to the following scheme: purchase of clinker tiles from leading European enterprises and creation of panels based on polyurethane foam. The advantage of the manufacturer can be considered a developed in-house production and technologies that allow maintaining the high quality of products throughout the entire service life.
8. "Ermak"
In the production of Ermak panels, laser cutting of materials is used, which makes it possible to achieve precise dimensions and good joint according to the “tongue-and-groove” type. The company offers panels in individual sizes and in standard versions. Clinker tiles are supplied by A. D. W., Stroher, Foshan Red Lion Ceramic Co. Insulation - extruded polystyrene foam.
9. "Plitprom"
The manufacturer Plitprom was one of the first to produce thermal panels on the Russian market. Uses high-precision European equipment, which guarantees a good connection of products during installation. It supplies facade panels with German brick-like clinker tiles of various colors and sizes (cost per square meter - from 1,200 rubles).
10. Foreland
The Florend company specializes in the production of panels and artificial stone. The panels are a composite system based on polyurethane foam with a decorative coating (artificial stone), which is manufactured at the enterprise. Currently, panels of four models are produced: "XVII century", "Eurok", "Utes", "Elbrus". The cost of products - from 2,500 rubles. for 1 sq. m.
Polystyrene foam or polyurethane foam?
Evaluation of a particular material is based on its technical characteristics, operating conditions and consumer opinions. The use of expanded polystyrene and polyurethane foam in panels under the same conditions gives us the opportunity to compare and obtain data for an objective conclusion.
Environmental Safety
Properties
Performance characteristics
Conclusion: all things being equal, polyurethane foam is the most acceptable option.
Decorative coating. Which is better?
Manufacturers offer several options for finishing panels: porcelain stoneware, concrete, ceramics, clinker tiles, etc.
The Russian companies listed above can be divided into two categories. The first is a complete production with the manufacture of both an insulating layer and a decorative coating, the second is the purchase of foreign-made finishing materials with the subsequent manufacture of finished products. The cost of the panels depends on the choice of finishing material and the thickness of the insulation.
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Is it worth starting a thermal panel business? The material in question is used in the construction of buildings and residential buildings. It is used in exterior decoration works. Thermal panels consist of insulation and clinker tiles.
Business in the production of thermal panels is very profitable, because the material is in demand. It gained its popularity due to its long service life, good heat-preserving properties. All of the above allows you to safely assume that this business idea can be profitable if it is implemented correctly.
Thermal panels production technology:
- Clinker tiles are placed in special aluminum molds - matrices, processed in advance with the required composition. One of the main rules of this stage is compliance with the established distance standards.
- Then a layer of quartz sand is laid out to protect the polyurethane foam from ultraviolet rays.
- After these operations, the aluminum molds are filled with the composition of the insulation.
- Upon completion of the main stages, the thermal panel will receive its final appearance after cooling. To do this, it is sent for revision to the required parameters.
Key points of production of thermal panels
The basis of thermal panels are: insulation, metal profiles and cladding. Their features:
- The cladding of thermal panels is done using the smallest volumes of water so that cracks do not appear in the facade. Thanks to this, the facade will be able to repel, rather than absorb, water, and will be able to survive the drop in temperature.
- A 5-10 cm thick expanded polystyrene plate is used as a heater for a future thermal panel. In the process of creating an element, polystyrene foam is glued to its outer part using special compounds.
- Embedded metal profiles also play an important role in the production of thermal panels. The edges of the metal parts are jagged, and due to this they will better adhere to the cladding of the building. At the time of manufacturing the thermal panel, the embedded profiles are fixed inside the concrete body. They are needed to attach the element to the facade.
What equipment to choose for the production of thermal panels
The necessary equipment for the production of thermal panels includes the following equipment:
- mechanisms for creating foam: ripening bins, pseudo-foaming agents, etc.;
- steam generator, vacuum unit, block forms;
- secondary devices (air bag, fan, etc.).
Also, for the manufacture of thermal panels, you will need clinker tiles. There are 2 options: either to buy equipment for production and to create consumables yourself, or to purchase raw materials from suppliers.
There is an opinion that today there are few enterprises in the Russian markets supplying equipment for the production of thermal panels, but this is not so. The modern assortment of goods is large, and everyone will be able to choose a suitable option for himself, which will suit him both in price and in performance.
So that the manufacture of thermal panels does not eventually drive the owner into debt, but brings good profit and works with double efficiency, it is necessary to carefully consider the selection of premises, equipment and supplies. An integral part, which includes the production of thermal panels, are consumables such as axle boxes for fastening, anti-adhesive lubricant, quartz sand.
How much money does it take to start a thermal panel business
One of the main features of a business is that you need to invest in it. Thermal panel production is no exception among the vast array of business ideas. Fixed assets in this production are used to rent or purchase premises and equipment. In addition, it is possible that you will want to save money, and instead of producing clinker tiles, the choice will fall on buying it from suppliers. In this case, the company will be able to save money at first, but in the future, if the business "goes up the hill", it will still have to buy the necessary equipment.
In order to establish streaming production of thermal panels, in which 360 elements will be produced in one shift, you will have to spend some money on the purchase of equipment, rent of premises and equipment for production needs, and, in addition, on stocks of raw materials. The amount will be about 5 million rubles (if you count together with the technique for creating clinker tiles).
The organization of production of this scale (360 panels per shift) will require an area of \u200b\u200b250 m2. The average annual profitability is often 20%. The finance invested in the production of thermal panels according to this plan usually pays for itself in 9-18 months. Personnel for such production will also be required. To manufacture 360 \u200b\u200bpanels, 14 people need to be hired per shift.
Production does not have to be so expensive, but if you invest less, then it will pay off much later. In the production of smaller-scale thermal panels, the efficiency of which will be measured by 100 panels per shift, the costs will reach approximately 1.4 million rubles (excluding equipment for creating clinker tiles).
An industrial plant with an efficiency of approximately 90 panels per shift would require a floor space of at least 100 m². You will also need to hire 9-10 people. The average annual profitability of such production is 17-18%, and financial investments will pay off much later than the previous option - in a period of 12 to 24 months.
Is it profitable?
Trying to open your own business is always a risk, because you can incur losses. How big is this chance in a project for the production of thermal panels? These designs, as previously written, are accelerating their pace in conquering the first places among building materials. This circumstance increases the chances of success, but if something becomes popular and profitable, then this idea is taken up by many, creating competition in the niche. Therefore, you need to act ahead of the competition.
In the best case and with serious investments, the business for the production of thermal panels will pay off in about 9 months. Until not all places are occupied on the market and thermal panels have not become the most popular material, maybe it is worth taking this niche?
How much can you earn
This line of business is mostly seasonal, and therefore its profitability is in the range of 15 to 20%. With properly adjusted production and sales market, the net annual profit can reach 1 - 1.5 million rubles. Thus, the average return on investment is one and a half to two years.
What OKVED must be specified for the production of thermal panels
When submitting an application, you will need to indicate the code according to OKVED. To do this, we turn to section "C", which includes various types of processing production. Here code 23.61 is suitable for the production of thermal panels - the manufacture of various concrete products that are intended for use in the construction industry.
What documents are needed to open
If initially it is planned to sell thermal panels to large construction companies, then it is necessary to register a legal entity. In order to reduce the tax burden, the best option would be to register a limited liability company. It is possible to register as an individual entrepreneur, but the first option provides more options. The registration authority will need to prepare and submit:
- the application of the established form and the decision of the meeting of shareholders on the establishment of a limited liability company;
- information about the address of the legal entity (in most cases indicates the address of the production area) and the Charter;
- information about the director of the company and the chief accountant.
In addition, you will need to register with government agencies and open a bank account.
What taxation system to choose for the production of thermal panels
Among several systems for which it will be necessary to pay tax, we dwell on the simplified system, it is available for limited liability companies. This taxation system provides a choice of two options for paying taxes:
- you can pay tax in the amount of 15% of the net profit received. But here it will be necessary to provide the relevant documents that confirm the costs incurred by the company in the manufacture of products.
- income tax of 6%. In this case, you do not need to provide any supporting documents on expenses.
Do I need permission to open
For the production of thermal panels, in addition to the LLC registration certificate, it will be necessary to apply for a permit from the sanitary and epidemiological station and the fire inspection.
