Swords at home. Making the hilt of the sword. Preparatory stage of work

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Wooden sword can be done at home (fig. 1). Used birch boards, edge boards from fences, or disassembled door frames size 50x50 cm. Material - hazel, birch, oak dead wood - can be found in a forest or forest plantation, choose a straight piece and cut it off.

Figure: 1.

Wooden sword.

First try making a regular straight wooden sword. There are several ways to do it. The first is more laborious, but the product will be more durable. The sword is made from a tree trunk or block. Find a hazel, or better oak, of a small diameter - 3-6 cm (which one exactly depends on the type of sword). The thinner it is, the easier it will be to process it (Figure 2). Decide on the type of sword. It depends on the length of the trunk or bar.

Figure: 2.

Sword stick.

Typical Slavic straight sword

If you hold a straight sword with your hand down by the handle, then the tip of the blade should touch the ground. Such swords usually have a handle about one free grip of the hand. These proportions must be observed precisely.

Bastard sword

The grip of such a sword and a half is approximately equal to the distance for a free grip of one and a half hands. The length of the bar is average between Slavic and two-handed.

Two-handed sword

Has a bar slightly shorter than your height. These two-handed swords have a large handle with a spacious two-handed grip. Use a plane to remove the bark, trying to make the trunk of the tree as straight as possible and remove unnecessary knots. Then start forging the sword itself. Saw the barrel from both sides so that the blade becomes flatter and more even.

You will end up with something in the form of a bar or board with a thickness of at least 0.5 cm and no more than 3 cm. Grind the sharp edges, if any, and make the sword a little oval. Next, you need to decide what will be the handle of the sword, as well as one of the most important elements - the guard. The handle can be round or oval. It should fit the sword, but keep in mind that you need to wrap the handle with something else. After you have carved the blade and the handle, be sure to file with a file on both sides or cut a place between the handle and the blade for attaching the guard with a knife (Fig. 3).

Figure: 3.

Sword making (dimensions in mm):

1- handle; 2- recess between the blade and the handle for securing the guard; 3-blade.

When finished with the blade, sand it very carefully with sandpaper. This moment must be taken very seriously - it will save you from unwanted splinters on your hands. The first part is ready. Now grab the guard. For her, you also need to choose a material. Garda can be made of wood, iron, but it is not so easy. Best material, from which you can cut a guard of any shape - nylon (antifreeze cans, for example).

It looks like soft plastic, it is well cut with scissors, which allows you to cut the most intricate shape. Double-edged swords usually have flat guards. Therefore, we cut out two from nylon identical shapes - whether it be a straight guard, in the form of a month or wings (Fig. 4). Next, we place two identical guards in both gaps that are located between the blade and the handle, rewind with something, for example, an insulating tape, until they are securely fastened (Fig. 5).

Figure: 4.

Guard to the sword.

Figure: five.

Fastening the guard.

The handle can be wrapped in different ways: use electrical tape, any other material, which will also have to be wrapped with electrical tape to secure it. The winding made of leather is beautiful, riveted and fixed. The handle can be pasted over with foil, painted like metal, and the sword can be decorated using various rivets, chains, feathers or ballpoint pens, apply painting, signs, drawings on the blade with ink. The sword itself can be wrapped with gauze. It is done like this. We apply to the sword and cut a strip of gauze of the required width along the length of the blade.

We smear one side of the blade with PVA glue - after drying it does not lose its elasticity and has almost no color. Let it dry and apply a second layer. Gently apply gauze and smooth out all wrinkles on the surface that we are gluing. Let dry and turn over. The adhesive must dry completely to a solid state. Under favorable conditions, it takes 4 to 8 hours in winter and 3 hours in summer in the sun. We repeat the operation with the other side (Fig. 6). To make a sword, following the second method, you will need the following materials: a round stick, an aluminum or plastic tube with an inner diameter slightly larger than the diameter of the stick, several meters of rubber watering hose, lead fishing weights, wide transparent tape, black tape, aluminum or other shiny tape, foam rubber, azikonym or installer tightening rings.

Figure: 6. Finished product.

The first step is to make the blade

Let's try to make a blade. Cut off two pieces of hose that are shorter than the desired length of the blade and attach the hose to the stick on both sides. First we fix it with several small wallpaper studs, and wrap it with wide electrical tape on top. At the end of the blade we attach a triangular piece of foam rubber. Then cover the blade with shiny tape. We apply the tape in long strips along - first on the edges, and then on the plane. In this case, the blade will look uniform, without coils.

The second stage is making the handle and the guard

We make the handle and guard. We take the tube for the handle. It must be wrapped with some kind of material. To do this, you can use rope, cord, wire, electrical tape, or strips of leather. In the latter case, you get a very original and stylish sword. To prevent the skin from slipping, we wind the guitar string.

A very good winding can be a tennis racquet handle. Then you need to attach the guard to the end of the handle. To do this, you can use an azikonym or installer rings and a thick-thick layer of electrical tape. After fixing the guard, we wrap it with electrical tape. Now you can insert the blade into the handle. If it enters too easily, we wind several layers of electrical tape so that the blade fits tightly. The last step is to secure the blade with the handle with several turns of electrical tape.

There are two ways to balance the sword

The first - the easiest way to balance the sword - is to attach several lead weights to the end of the sword. The second way to balance the sword is harder. First, find the center of gravity of the sword and mark it. Measure the distance from the center of gravity to the tip and to the desired center of gravity. Then weigh the sword on an accurate scale.

With the resulting figure, proceed as follows: divide in half, and then divide the resulting half by the distance from the center of gravity to the point - you will get the approximate weight of one centimeter of the blade. Multiply this figure by the distance between your current center of gravity and your desired point. This gives you the weight you need to add to the end of the stick to move the center of gravity exactly where you want it. To do this, attach lead weights for this weight to the end of the handle.

Recently, my son (he is 7 years old) came up to me and asked if I could make a sword for him. I thought a little ... and decided to make a good wooden sword with my own hands, the kind that I dreamed of as a child, but no one made it to me. Without thinking twice, by February 23, I decided to present such a present.

As the main material, I used wooden lath, 50 x 30 x 700.

I used a wide variety of tools. This is both a plane and a chisel with a whole bunch of files. The first step is to outline the general features of the sword. We begin to cut off the excess little by little.

Of course, in addition to the blade, the sword must have an effective hilt. We cut it out in a similar way.

In principle, you can do everything yourself, but if you have a normal cnc machine capable of doing work in a given interval, everything becomes much easier. We glue the blade and hilt.

Also, with glue, glue a leather strip to the handle. It's more for decoration.

Actually, this is what we have. Thanks for attention. As for the owner of this sword (new), I will say this, I liked it, and even very much.

Author of the work AkroYas

The main driving force in the development of metalworking and metallurgy was the manufacture of weapons. Any metal discovered by man was immediately adapted for the production of these weapons, discovering and developing new technologies. These investigations led to the discovery of iron, and later steel, and the quality of the latter was constantly being improved.

Forging a sword is still quite difficult today technological process... How can it be made in your workshop and from what materials? Also, what do you need to know about sword making?

The first swords were tried to forge from bronze, but their quality was, to put it mildly, not very, too soft material was used. The first iron and steel samples were also of poor quality and had to be leveled after a few blows. That is why, at first, the main weapon was a spear with an ax.

Everything changed with the invention of several new technologies, for example, layer-by-layer welding and forging, which gave a strong and, most importantly, plastic strip of steel (harluzh steel), from which swords were forged. Later, phosphorite grades of metal appeared, the production of this type of weapon began to fall in price, and the methods of their manufacture were simplified.

How can a sword be forged today? Many experts recommend using the 65G steel grade. This is a spring-type metal used in the production of springs, shock absorber springs, bearing housings. The brand has a low percentage of carbon in its composition and is supplemented with such alloying elements as nickel, chromium, phosphorus. Such steel has excellent strength indicators, and, most importantly, it is springy, which will prevent the sword from bending under load.

When choosing a material for making a sword, you first need to decide how it will be used. If just as a decorative interior decoration, then the quality of the metal is not so important. For reenactment battles, you will need good steel, which will need to be additionally hardened.

You can also search for elements of springs from cars or tractors, which are made from steel grades 55HGR, 55S2GF and other similar analogues.

For decorative swords, you can simply purchase rolled products in the form of a bar or strip at the nearest metal warehouse. However, when selecting the material, it is worth considering that during forging, part of the volume will be lost, which means that the dimensions of the workpiece should be larger.

After purchasing steel, you need to attend to the availability of equipment for its processing.

What is needed to forge a sword

The main problem in processing a blank when forging a sword is the availability of equipment appropriate to the size. Samples of such weapons are 1000-1200 millimeters long. Therefore, you need to have a furnace that will allow you to fully heat the metal throughout its entire length.

A forge with the desired parameters can be folded with your own hands using refractory bricks. To do this, lay out a stove, for example, with an open top and a hearth length of 1.2-1.4 meters.

You will also need a standard blacksmith's kit: anvil, pliers, a heel. You will definitely need a handbrake hammer, which is used for all blacksmithing work. Metal cutting and grinding can be done with a grinder.

The presence of mechanical forging greatly simplifies and speeds up forging.

Another important point is sword hardening. Especially if you need to get a durable product. To do this, you will have to look for some kind of dishes along the length of the blade, pouring machine oil or water into it.

When everything is collected necessary equipment, you need to make at least simplest drawing, according to which further forging and assembly of the sword will be carried out.

When everything is ready, proceed directly to forging.

How to forge a sword

Regardless of what will serve as the initial blank for the future sword (a bar or a strip from a spring), it needs to be heated. The main thing is to observe the temperature range of heating the steel.

The lower limit of ductility of low carbon steels is 800-850 degrees. Without devices, the heating of the material can be determined in two ways.

• First, at a certain heating temperature, the steel acquires a corresponding color. At 800-830 degrees - light red and light cherry tones.
• The second is the magnetic properties of the material. They are checked with an ordinary magnet. When steel heats up to 768 degrees or more, it loses its magnetic properties. After cooling, they are restored.

So, the workpiece is warmed up, how can it be formed by forging?

• If it is a bar, then it must be forged along the length, making a strip of the desired section from it.

During forging, a layer of scale will form on the metal surface. Part of it will fall off by itself, but the entire surface must be periodically cleaned using a metal brush.

• The descents of the future sword can be formed after forging using an emery wheel, or forged to form the approximate shape of the blade.
• At the end of the strip, where the handle will be assembled, you need to make a shank. For this, part of the strip is forged from the ends and planes, forming a cone.
• At the point where the shank meets the blade, the shoulders of the sword are forged.
• Along the planes of the blade, you need to forge valleys. They are formed using fenders or templates.
• The guard is usually made separately and is not forged with a sword blade.
• After the end of work, the product is cleaned of scale and stabilized (released). To do this, the blade is heated in the forge to a red color and left to cool with the hearth.
• Quenching is done after cooling down while stabilizing the metal. The sword must be heated evenly along its entire length, making sure that the supplied air does not fall on the blade. When the metal turns barely red, it is quickly immersed in water completely. Then you need to release the material again. To do this, it is pre-cleaned and heated until golden brown. Cooling is carried out already in the open air.

This is the simplest technology for how to forge a sword at home. With practice, you can make an excellent blade.

It is important to observe heating temperatures, as well as to properly harden the blade. Having overheated the metal, you get a very fragile product, and the poorly hardened material will be too soft.

Having finished the forging processes, the hail, the handle and the pommel are made.

Of course, it is possible to make swords without blacksmithing technologies, using locksmith techniques. However, it is the forged product that will be durable and natural.

In primitive conditions, it is very difficult to follow the correct technology for making a good quality forged sword. Especially without blacksmithing experience. It is best to practice initially by forging, for example, short knives or other similar items.

A huge advantage is the availability of mechanized equipment. An example of making a sword using a blacksmith's method using a mechanical hammer can be seen in the video provided:

Do you have any experience in making long objects and, in particular, swords? Share the methods and techniques of metal processing, take part in the discussion in the comment block.

Battles, warriors - that's what can really attract the attention of little kids, especially kids. They yearn to be like strong warriors, to fight for good and to win. The sword is one of the main attributes of real warriors, which is simply indispensable in battle. Every boy in childhood dreams of a cool sword, with which he will fight his "enemies". Today, you have the opportunity to please your little son and make him a sword with your own hands. And best of all, do this business with him.

How to make a sword with your own hands?

There are many materials from which you can make a sword, but as we know, with something it is harder to work with something easier. If you want to make a sword for a child, then it is best to make it from wood or paper, since metal will be very heavy.

There are different shapes of the sword, so first, decide which one you want to make.

All swords are made in almost the same way. We need a piece of hardwood.

1. We draw the shape of the sword on the bar and begin to cut.

2. When the bar begins to take the shape of a sword, it should be very well wiped with sandpaper. First coarse, then fine.

3 ... After grouting, for better preservation, it can be varnished.

Thus, we get a beautiful and light sword.

You can also make it more attractive by changing the shape a little. Recommended reading -