Artificial is better than natural!

Artificial stone is a novelty in the field of building materials. It appeared relatively recently, but surpasses even natural in terms of sales. What is the reason for this? The thing is that facing decorative stone is an ideal ratio of price and quality. Therefore, it is in great demand among the population. With a production franchise artificial stone You will integrate into a profitable, and most importantly, a demanded niche, because people are constantly engaged in renovating apartments, houses, arranging summer cottages! What are specifications is this material encouraged to buy it?

• Artificial material is several times cheaper than natural.
• The stone is famous for its high strength and durability in comparison with natural.
• Available for any season.
• A variety of shapes, textures and colors.
• Easy to operate, no special maintenance required.

Besides, facing material they are used as decoration for both external facades and interior decoration of premises, and abroad also for restoration purposes.

Manufacturing process requirements:

For production decorative stone You will need a room of impressive size. In the technological cycle, water is used, which means that the main requirement will be the absence of subzero temperatures so that the liquid does not freeze. Accordingly, heat working area not necessary. But drying the stone requires a stable 30-degree temperature and low air humidity. The second integral part of the production of decorative stone is highly qualified personnel, and specifically a technologist. His responsibilities include developing a unique formulation, as each model requires an individual approach, color matching and raw material. Thanks to the franchise for the production of artificial stone, you will quickly master the skills of the technological line, and will also be able to regularly send your staff to advanced training and study courses. the latest technologies in the construction industry.

Additional benefits of an artificial stone production franchise:

• provision of primary raw materials at a low price;
• low cost of decorative stone allows you to set a margin of up to 200%.

Among aspiring entrepreneurs, you can often hear the opinion that small business and manufacturing are incompatible. After all, the manufacture of competitive products is impossible without expensive equipment, qualified specialists and established distribution channels. But the rules exist in order to break them, and the facing of products with liquid stone is a clear example of the fact that the organization of production is possible even with insignificant capital investments.

A stone in an interior is always beautiful and presentable, but until recently, few could afford such a luxury. And only in the last decade, with the spread of artificial stone cladding technology in Russia, furniture manufacturers and construction companies were able to offer their customers window sills, countertops, furniture and decor elements imitating natural stone at a reasonable price.

Fake diamond is a composite material based on stone chips and resin binders. Its hardening occurs due to the addition of reagents to the mass: an accelerator and a hardener.

The total cost of purchasing equipment will amount to 45,700 rubles.

At the beginning of the activity, there is no need to resort to the help of employees: all the work can be carried out by the entrepreneur himself. In the future, with an increase in production volumes, it will be enough to hire 1-2 workers.

Necessary costs for starting a business

How profitable can a liquid stone cladding business be?

Due to the low prevalence of technology on the territory of Russia, facing with liquid stone remains an expensive service. So, the average price of a covering with an area of \u200b\u200b1 m2, taking into account the cost of work, is 8-10 thousand rubles, with a production cost of 2.5-3 thousand rubles per 1 m2 of covering. Whether to reduce the cost of services, each entrepreneur will have to decide independently.

Keeping prices at a high level allows:

• low competition in the industry;
• high performance properties of the coating;
• growing demand for artificial stone products;
• individual approach to fulfill each order.

A price reduction can be justified:

• as a temporary measure at the very beginning of the activity to popularize the service among the population;
• in situations where competing companies operating in the served region offer customers more favorable terms.

The technological cycle of production of one product is no more than 4 hours. Thus, in 1 working day, an entrepreneur will be able to manufacture 2 products, with a total area of \u200b\u200b2 - 6 m2. Based on this, you can calculate the approximate profitability of production.

* The calculations presented in the section are conditional and only give a general understanding of the profitability of this type of activity based on the expert opinion of the author of the material. Please note that it is also required to be skeptical about calculating the profitability presented on the website of the equipment supplier. The moneymaker factory strongly recommends that you independently (or involve independent experts) make a feasibility study of the planned activity, based on the specific numbers of your region and the planned size of the business. The calculation of the payback must be done in a conservative way, that is, take the maximum costs, and the proceeds from the minimum calculations.

Is it worth starting a thermal panel business? The material in question is used in the construction of buildings and residential buildings. It is used in exterior decoration works. Thermal panels consist of insulation and clinker tiles.

Business in the production of thermal panels is very profitable, because the material is in demand. It gained its popularity due to its long service life, good heat-preserving properties. All of the above allows you to safely assume that this business idea can be profitable if it is implemented correctly.

Thermal panels production technology:

1. Clinker tiles are placed in special aluminum molds - matrices, processed in advance with the required composition. One of the main rules of this stage is compliance with the established distance standards.
2. Then a layer of quartz sand is laid out to protect the polyurethane foam from ultraviolet rays.
3. After these operations, the aluminum molds are filled with the composition of the insulation.
4. Upon completion of the main stages, the thermal panel will receive its final appearance after cooling. To do this, it is sent for revision to the required parameters.

Key points of production of thermal panels

The basis of thermal panels are: insulation, metal profiles and cladding. Their features:

• The cladding of thermal panels is done using the smallest volumes of water so that cracks do not appear in the facade. Thanks to this, the facade will be able to repel, and not absorb, water, and will be able to survive the drop in temperature.
• A 5-10 cm thick expanded polystyrene plate is used as a heater for a future thermal panel. In the process of creating an element, polystyrene foam is glued to its outer part using special compounds.
• Mortgages metal profiles also play an important role in the production process of thermal panels. The edges of the metal parts are jagged, and due to this they will better adhere to the cladding of the building. At the time of manufacturing the thermal panel, the embedded profiles are fixed inside the concrete body. They are needed to attach the element to the facade.

What equipment to choose for the production of thermal panels

The necessary equipment for the production of thermal panels includes the following equipment:

• mechanisms for creating foam: ripening bins, pseudo-foaming agents, etc.;
• steam generator, vacuum unit, block forms;
• secondary devices (air bag, fan, etc.).

Also, for the manufacture of thermal panels, you will need clinker tiles. There are 2 options: either to buy equipment for production and to create consumables yourself, or to purchase raw materials from suppliers.

There is an opinion that today there are few enterprises in the Russian markets supplying equipment for the production of thermal panels, but this is not so. The modern assortment of goods is large, and everyone can choose for themselves suitable option, which will suit him both in price and in performance.

So that the manufacture of thermal panels does not eventually drive the owner into debt, but brings good profit and works with double efficiency, it is necessary to carefully consider the selection of premises, equipment and supplies. An integral part, which includes the production of thermal panels, are consumables, such as axle boxes for fastening, release agent, quartz sand.

How much money does it take to start a thermal panel business

One of the main features of a business is that you need to invest in it. Thermal panel production is no exception among the vast array of business ideas. Fixed assets in this production are used to rent or purchase premises and equipment. In addition, it is possible that you will want to save money, and instead of producing clinker tiles, the choice will fall on buying it from suppliers. In this case, the company will be able to save money at first, but in the future, if the business "goes up the hill", it will still have to buy the necessary equipment.

To establish a streaming production of thermal panels, in which 360 elements will be produced in one shift, you will have to spend some money on the purchase of equipment, rent of premises and equipment for production needs, and, in addition, on stocks of raw materials. The amount will be about 5 million rubles (if you count together with the technique for creating clinker tiles).

The organization of production of this scale (360 panels per shift) will require an area of \u200b\u200b250 m2. The average annual profitability is often 20%. The finance invested in the production of thermal panels according to this plan usually pays for itself in 9-18 months. Personnel for such production will also be required. To manufacture 360 \u200b\u200bpanels, 14 people need to be hired per shift.

Production does not have to be so expensive, but if you invest less, then it will pay off much later. In the production of smaller-scale thermal panels, the efficiency of which will be measured by 100 panels per shift, the costs will reach approximately 1.4 million rubles (excluding equipment for creating clinker tiles).

An industrial plant with an efficiency of approximately 90 panels per shift would require a floor space of at least 100 m². You will also need to hire 9-10 people. The average annual profitability of such production is 17-18%, and financial investments will pay off much later than the previous option - in a period of 12 to 24 months.

Is it profitable?

Trying to open your own business is always a risk, because you can incur losses. How big is this chance in a project for the production of thermal panels? These designs, as previously written, are accelerating their pace in conquering the first place among building materials. This circumstance increases the chances of success, but if something becomes popular and profitable, then this idea is taken up by many, creating competition in the niche. Therefore, you need to act ahead of the competition.

In the best case and with serious investments, the business for the production of thermal panels will pay off in about 9 months. Until not all places are occupied on the market and thermal panels have not become the most popular material, maybe it is worth taking this niche?

How much can you earn

This line of business is mostly seasonal, therefore, its profitability is in the range of 15 to 20%. With properly adjusted production and sales market, the net annual profit can reach 1 - 1.5 million rubles. Thus, the average return on investment is one and a half to two years.

What OKVED must be specified for the production of thermal panels

When submitting an application, you will need to indicate the code according to OKVED. To do this, we turn to section "C", which includes different kinds processing production. Here, code 23.61 is suitable for the production of thermal panels - the production of various concrete products that are intended for use in construction industry activities.

What documents are needed to open

If initially it is planned to sell thermal panels to large construction companies, then it is necessary to register a legal entity. In order to reduce the tax burden the best option will become the registration of a limited liability company. It is possible to register as an individual entrepreneur, but the first option provides more options. The registration authority will need to prepare and submit:

• application of the established form and decision of the meeting of shareholders on the establishment of a limited liability company;
• information about the address of the legal entity (in most cases indicates the address of the production area) and the Charter;
• information about the director of the company and the chief accountant.

In addition, it will be necessary to register with government agencies and open a bank account.

What taxation system to choose for the production of thermal panels

Among several systems for which it will be necessary to pay tax, we dwell on the simplified system, it is available for limited liability companies. This taxation system provides a choice of two options for paying taxes:

1. you can pay tax in the amount of 15% of the net profit received. But here it will be necessary to provide the relevant documents that confirm the costs incurred by the company in the manufacture of products.
2. income tax of 6%. In this case, you do not need to provide any supporting documents on expenses.

Do I need permission to open

For the production of thermal panels, in addition to the LLC registration certificate, it will be necessary to apply for a permit from the sanitary and epidemiological station and the fire inspection.

* Calculations use average data for Russia

Thermal panels (or heat panels) are modern construction materialwhich has excellent thermal insulation properties as well as a long service life. The demand for this material increases with the rise in energy prices for heating residential areas. The owners of private houses and apartments are beginning to think about how they can save on this significant item of expenses, and one of the options for solving this problem is wall insulation.

In principle, none of the modern types of insulation is ideal. All of them, to one degree or another, require additional protection from moisture, wind and sun rays... For example, foam and mineral wool after fixing to the wall, it must be covered with plaster, siding or tiles. All this increases the time and cost estimate for the insulation of the house. And in this regard, thermal panels appear ideal option... They act as both insulation and decoration of the facade of the building at the same time. When installing them, it is not required to perform two types of work at once, as with the separate installation of insulation and decor. Thermal panels have soundproofing functions and represent modern look finishing facade materials... Thus, the production of thermal panels can be called a profitable and quick-payback business.

The main advantages of facade thermal panels over other facade finishing technologies: effective thermal insulation of the building, the ability to use both for the construction of a new building and for reconstruction on any surfaces and types of walls, rich colors, attractive appearance facing "like a brick" (smooth or textured), long service life (more than fifty years), simplicity and speed of installation of heat panels, the ability to carry out facing work, regardless of weather conditions, exclusion of "wet" processes during installation, cleanliness and accuracy of joining plates, environmental safety of the technology used and the materials themselves.

What are thermal panels? One panel consists of several components: cladding, insulation and embedded metal profiles. The cladding is based on high-strength concrete, which consists of cement grade 500 and granite screening grade 1200. Cladding is made with minimal use of water, therefore such a facade has no pores and microcracks and, therefore, does not absorb water and is more resistant to low temperatures. than other, more porous materials. At the same time, the facing of the facade thermal panels has no restrictions on colors and shades. A plate of expanded polystyrene with a thickness of 5-10 cm is used as a heater in the production of thermal panels. This material has heat insulating properties and is used as a heater. In the production of thermal panels, expanded polystyrene is glued to the facing part, and in the process of working on facing the facade, adhesives are used to fix them. Finally, embedded metal profiles are intended for additional fixing of thermal panels to the facade. Embedded profiles during the production of thermal panels are fixed inside the concrete body. When cladding, they are fixed with jagged edges in the cladding (they have specially made holes for dowels).

Thermal panels production technology is rather complicated. Simplified, it can be represented in the form of the following stages. On preparatory stage styrene foam granules - the main raw material for the production of panels - are foamed and dried. Then clinker tiles and fasteners for fixing the panel on the wall are laid in the block mold. After that, they are loaded with foamed granules. The block molds are heated with steam, as a result of which the granules expand and the composition fills the entire mold. This is how the thermal panel is formed. In a vacuum unit, the finished panel is cooled. And at the last stage, it is left to “ripen” for 24 hours.

For the production of facade thermal panels, special equipment is required. The minimum set includes: equipment for the production of foam plastic (pre-frothers, ripening bins, etc.), equipment for the manufacture of the actual thermal panels (block forms, a steam generator, an evacuation unit, etc.), auxiliary equipment (fan, air bag, etc.). ), equipment for the production of clinker tiles (kiln and molds). The latter equipment is not the most necessary, and many small industries do without it, purchasing ready-made clinker tiles from wholesale companies. On the one hand, this really helps to significantly save on the purchase of equipment, and on the other hand, the cost of your heat panels will be higher. In doing so, keep in mind that one of the few advantages of a new manufacturer may be affordable price with good product quality. The higher the cost of your panels, the lower your profit will be.

Problems with the search for equipment, most likely, will not arise. The Russian market offers a wide range of line models with different capacities and costs. At the same time, you can choose the optimal line for both large production (with high productivity and fully automated) and for a small enterprise (with a relatively low capacity).

Let's calculate the main costs of organizing industrial production of thermal panels with a capacity of 360 panels per shift. The main items of expenditure are renting premises, repairing and preparing it, purchasing equipment and the first batch of raw materials. All this will require about 4.5-5 million rubles, including the purchase of a complete set of equipment, that is, together with a line for the production of clinker tiles. To accommodate a complete production line, an area of \u200b\u200bat least 250 sq. meters, and its maintenance will require a staff of workers in the amount of 14-15 people. The average annual profitability of such production is 20%. And according to preliminary estimates, the enterprise will reach the level of self-sufficiency in a year and a half from the beginning of work.