HINGES FOR WINDOWS
AND DOOR BLOCKS

Technical conditions

INTERSTATE SCIENTIFIC AND TECHNICAL COMMISSION
BY STANDARDIZATION, TECHNICAL REGULATION
AND CERTIFICATIONS IN CONSTRUCTION
(MNTKS)

Foreword

The goals, basic principles and basic procedure for carrying out work on interstate standardization are established by GOST 1.0-92 “Interstate standardization system. Basic provisions "and MSN 1.01-01-96" System of interstate regulatory documents in construction. Basic provisions "

Information about the standard

1 DEVELOPED by the institution "Center for Certification of Window and Door Technology" with the participation of the Federal State Unitary Enterprise "Central Design and Engineering Bureau" of the Gosstroy of Russia, by the firm "Fiskars ", Finland and the firm" Dr. Hahn ", Germany, ZAO" TBM "

2 SUBMITTED by the Technical Committee for Standardization TC 465 "Construction"

3 ADOPTED by the Interstate Scientific and Technical Commission for Standardization, Technical Regulation and Certification in Construction (ISTC) (Protocol No. 28 ofOctober 13, 2005)

Country short nameaccording to MK (ISO 3166) 004-97	Country code MK (ISO 3166) 004-97	Abbreviated name of the state construction management body
Armenia		Ministry of Urban Development
Belarus		Ministry of Architecture and Construction
Kazakhstan		Kazstroycommittee
Kyrgyzstan		State Agency for Architecture and Construction
Moldova		Regional Development Agency
Russian Federation		Ministry of Regional Development of Russia
Uzbekistan		Gosarkhitektstroy

4 By order of the Federal Agency for Technical Regulation and Metrology dated April 24, 2006 No. 76-st interstate standard GOST 5088-2005 put into effect as a national standard Russian Federation from January 1, 2007

6 REDISSION. April 2007

Information on the entry into force (termination) of this standard is published in the index "National standards".

Information about changes to this standard is published in the index "National standards", and the text of changes - in information signs "National standards". In case of revision or cancellation of this standard, the corresponding information will be published in the information index "National standards"

INTERSTATE STANDARD

HINGES FOR WINDOW AND DOOR BLOCKS

Technical conditions

Hinges for windows and doors.
Specifications

Date of introduction - 200 7- 01 - 01

1 area of \u200b\u200buse

This standard applies to metal hinges (hereinafter referred to as hinges) used in window and door blocks made of various materials.

The standard does not apply to hinges installed on window and door blocks for special purposes, in terms of additional requirements for fire safety and burglary resistance.

2 Normative references

This standard uses references to the following standards:

4.3 Symbols of types of hinges and their recommended area of \u200b\u200bapplication are shown in the table. Examples of hinges and their accessories are given in the appendix.

Table 1

	Execution, hinge height,mm
PN1, PN2, PN3	70; 85; 98; 110; 130; 150	For sashes of window blocks and door leaves without overlapping
	130; 150	For entrance door blocks in buildings and apartments
PN4
PN5	40; 60	For vents of window blocks without overlap
PN6	80; 110	For connecting paired sashes of window and door leafs of balcony door blocks
PN7	Execution 1
	Execution 2	For connecting paired transom sashes
PN8	110; 130	For door leafs with forced closing
PN9
PV1	80; 100	For window sashes and overlaid balcony door panels
PV2	Execution 1
	Execution 2	For transoms of window units
PV3	Execution 1	For connecting paired sashes of window frames and sheets of balcony door blocks with overlapping
	Execution 2	For connecting double sashes and transoms of window units
PV4	Execution 1	For sashes of overlapped window units
	Execution 2	For transoms of window units
PVv1, PVv2, PVv3		For sashes of window frames and sheets of balcony door blocks
PDal		For door blocks made of aluminum alloys
PDpvh		For door blocks made of PVC profiles
PDst		For door steel blocks
PDsz		For tempered glass door units

Set the following loop symbol structure:

Legend example overhead hinges type PN1, 110 mm high, right:

PN1-110-P GOST 5088-2005

The same, mortise type PV4, 90 mm high, universal, execution1:

PV4-90-1 GOST 5088-2005

It is allowed to include alphabetic and numerical designations in the symbolic designation of loops in accordance with the design documentation (hereinafter - CD) for the hinges.

For export-import supplies, it is allowed to use the designation of loops adopted from the supplier and specified in the agreement (contract).

5 Technical requirements

5.1 General

Limit deviations of mating and non-mating dimensions - according to GOST 538.

The shape of the cut-in and overhead hinge cards is set in working drawings for a specific type of hinge.

5.2.2 The ovality of the axes (semiaxes) in the places of the movable joints with the loop cards should be no more than 0.1, and the tubes of the loop cards - 0.3 mm.

5.2.3 The gap between the axle or semi-axle and the loop tube in the places of movable joints should be not less than 0.1 and not more than 0.5 mm.

5.2.4 Deviation from the perpendicularity of the supporting surfaces of the axes of the loops of types PN1 - PN4 and PV1 relative to the axes of rotation should be no more than 0.25 mm.

5.2.5 The gap between the tube and the plane of the loop card is no more than 0.5 mm.

5.2.6 Longitudinal and transverse backlash in the hinges of the hinges of types PN8 and PN9 should be no more than 0.3 mm.

5.2.7 The gap between the plane of the loop card and its curved end (tube) should be no more than 0.5 mm with a loop card thickness of up to 2.2 mm and1.0 mm - with a thickness of more than 2.2 mm.

5.3 Construction requirements

5.3.1 The design of the hinges should be strong and reliable and provide the possibility of their repair and replacement.

5.3.2 In the design of overhead hinges, it is recommended to provide adjusting screws for adjusting them in different planes.

In this case, the design of steel adjustable hinges should ensure that the hinge is adjusted ± 2 mm in the horizontal and vertical planes; for the construction of aluminum profile hinges - ± 5 mm.

The adjusting screws should be located where the adjustments can be made.

5.3.3 The design of the hinges should ensure reliable fastening to the sashes (curtains) and frames. The location and dimensions of the holes for installing the hinges are indicated in the working drawings for specific types of window (door) blocks.

An example of calculation and selection of the type of screw hinges for a timber window block is given in the appendix.

To ensure rotation without jamming the cards around the hinge axes and semiaxes, it is recommended to usebearings.

5.3.5 Fastening of half-loops to the sash (leaf) and frame is carried out through construction holes, fixing plates or by welding.

5.3.6 To increase the safety and security properties of door blocks, additional anti-removable elements can be provided in the hinge card (Appendix picture).

5.3.7 Overhead hinges intended for installation on glass elements of door blocks must be installed through gaskets that exclude the possibility of contact between metal parts of the hinges and glass.

5.3.8 The metric thread on the rods of the screw-in loops must be complete, without dents and thread breaks and comply with the requirements of GOST 24705.

5.3.9 The design of hinges of types PN8 and PN9 should provide for the possibility of adjusting the closing force of the curtain door block, while the force of opening the door block must be at least 2 and not more than 4 kgf at a distance of 700 mm from the axis of the hinge.

5.3.10 The head of the axle or half-axle of the hinges shall have a spherical shape or the shape of a truncated cone.

Chamfer on the end face of the hinge axis of PN types1 - PN4, PN6 - PN9 and PVv1 - PVv3 must be (2 - 3)´ 30 °.

5.3. 11 Hinges types PN7, PV2 - PV4 are completed with split pins 2´ 16 in accordance with GOST 397 or quick-detachable thrust washers 5-080 in accordance with GOST 11648.

5.3.12 Hinges of types PN1 - PN4, PN6 and PV1 are made right and left (in the figures,,,,, the appendix shows the right hinges).

5.3. 13 Connections of hinge cards with axles and semiaxes in overhead hinges of PN7 type and a cut-in hinge of PV1 type must be one-piece.

5.3.14 It is allowed to connect the hinge parts contact welding according to GOST 15878. Weld seams should be cleaned and free from uncooked areas and burn-throughs. Another type of connection of the hinge parts is allowed, which ensures its strength.

5.3.15 Requirements for hinge structures intended for installation on window units with swing-out, swing-out and swing-out devices - in accordance with GOST 30777.

5.4 Requirements for reliability and resistance to loads

5.4.1 When tested for reliability, the hinges must withstand the number of "opening - closing" cycles in accordance with the table.

table 2

	Window weight (door) block,kg	Operating time, cycle "opening - closing", not less	Note
For window and balcony door units	Up to 50	10000
	51 to 80	20000
	81 to 130	20000
For door blocks	Up to 60	50000	Internal and entrance to buildings with low traffic intensity
For door blocks	61 to 120	100000	Entrances to residential and public buildings with an average traffic intensity (apartments, offices)
	121 to 250	200000	Entrances to apartments and offices
		500000	Entrances to residential and public buildings with high traffic intensity

5.4.2 The connection of rods with bushings or staples in screw-in hinges must withstand a breakout force of at least 800 N.

5.4.3 The resistance to static and dynamic loads of the hinges is determined in finished window (door) blocks, taking into account their design and material, as well as the fasteners used.

5.5 Requirements for materials and components

5.5.1 For the manufacture of hinges, the following materials should be used: steel, brass, plastic and a special aluminum profile according to the current regulatory documentation.

Gaskets used in tempered glass door hinges must be made of weather-resistant elastic polymer materials.

5.5.2 Materials and components used for the manufacture of hinges must be resistant to climatic influences.

Polymer and synthetic materials must have a sanitary and epidemiological conclusion drawn up in the prescribed manner.

The weld metal and the boundary zone must not have cracks. Seam craters in places where welding stops (ends) must be overcooked (welded);

The surface of the seams should be smooth or evenly scaly without abrupt transitions to the base metal;

The seams should be tight along the entire length and not have burn-throughs, narrowings, overlaps, lack of penetration, slag inclusions, etc.

The ultimate tensile strength of the metal of the welded joint of the hinges must not be lower than the requirements for the base metal.

5.6 Completeness

5.6.1 Hinges should be supplied as a set in accordance with GOST 538. The delivery set should include a complete set of elements necessary for the installation and operation of hinges on a window or door block.

Each batch of loops, as well as when selling loops through a retail network, must be accompanied by a label in accordance with GOST 2.601. One copy of the installation instructions and maintenance must be nested in every boxto with loops.

5.6.2 By agreement with the customer, it is allowed to supply hinges without fasteners.

5.7 Marking and packaging

5.7.1 Marking of hinges - according to GOST 538.

The letters P or L are applied to the loops - for right and left loops, the designation is not applied to universal loops.

5.7.2 Requirements for packing loops - according to GOST 538.

Additional requirements for packaging, if necessary, can be specified in the supply agreement.

6 Acceptance rules

6.1 Acceptance of hinges is carried out in accordance with the requirements of this standard and GOST 538.

Loops are accepted in batches. When accepting hinges at the manufacturing plant, the batch is considered the number of hinges of the same name, made within one shift and issued with one quality document. A batch is also considered the number of hinges of one design made according to one order.

6.2 The quality of the hinges for compliance with the requirements of this standard is confirmed by:

Input control of materials and component parts;

Operational production control;

Acceptance control of finished hinges;

Periodic and certification tests;

Type tests;

Qualification tests.

6.3 The procedure for conducting input and operational production control at workplaces is established in the technological documentation for the hinges.

6.4 Acceptance quality control of finished products and periodic tests are carried out in accordance with the table. Control plan and order acceptance control - according to GOST 538.

Table 3

	Standard requirements clause number	Test type		Periodicity (at least)
		Acceptance the control	Periodic trials
Appearance				For the type of test: 1 - each batch, 2 - once every two years
Operability
Marking, packaging				For the type of test: 1 - each batch, 2 - once every two years
Dimensions, deviation of controlled dimensions				For the type of test: 1 - each batch, 2 - once every two years
Quality control of welded joints				For the type of test: 1 - each batch, 2 - once every two years
Reliability (failure-free), resistance to loads				For the type of test 2 - once every two years
Coating quality				For the type of test: 1 - once per shift; 2 - once every two years
Corrosion resistance				For the type of test 2 - once every two years

6.5 Periodic testing of products is carried out once every two years. The tests are carried out on samples that have passed the acceptance control.

6.6 It is recommended to carry out certification tests of products in the scope of periodic tests.

6.7 Type testing of products is carried out after changes in design, materials or manufacturing technology are made to assess the effectiveness and feasibility of making changes.

The scope of the type tests is determined by the nature of the changes introduced.

Products that have passed acceptance control are subjected to type tests.

6.8 Qualification tests of products are carried out for all indicators when the product is put into production.

6.9 Certification and periodic tests are carried out in testing centers (laboratories), accredited for the right to test these products.

6.10 Each batch of products must be accompanied by a quality document.

6. 11 Acceptance of products by the consumer does not release the manufacturer from liability in the event of hidden defects that have led to a violation of the performance of the products during the warranty period.

7 Control methods

7.1 The compliance of materials and components with the requirements of regulatory documents is established by comparing the indicators of accompanying documents with the requirements of ND for materials and components.

7.2 Sizes of loops and maximum deviations are determined with a universal tool, and also use software control methods. technological process manufacturers.

7.3 Appearance products, welds, completeness, the presence of marking, packaging is checked visually for compliance with the requirements of this standard, CD and the reference sample.

7.4 The quality of the coatings is checked in accordance with GOST 538; adhesion - GOST 15140; corrosion resistance of coatings - GOST 9.308, GOST 9.401.

7.5 The operation of the moving parts of the loop is checked manually, repeating the loop operation cycle at least five times.

7.6 Tests of products for reliability, resistance to static and dynamic loads are carried out on special equipment (stands) according to agreed and approved programs and procedures.

After testing, the hinges should remain functional.

8 Transport and storage

8.1 Loops are transported by all modes of transport in accordance with the rules for the carriage of goods in force for this mode of transport.

8.2 During storage and transportation, the hinges are protected from atmospheric precipitation and protected from mechanical damage.

8.3 Storage conditions of products - according to group 2 of GOST 15150.

9 Notes on installation and operation

9.1 The choice of the design of the hinges, the required number for installation on the window (door) block and installation should be carried out in accordance with the recommendations and calculation programs of manufacturers.

9.2 Installation of the hinges should be carried out in accordance with the installation instructions included in the delivery set.

Installation of products should be carried out using special templates.

9.3 Lubrication and adjustment of the hinges during operation are carried out in accordance with the operating instructions included in the delivery set.

10 Manufacturer's warranty

10.1 The manufacturer guarantees the compliance of the hinges with the requirements of this standard, provided that the consumer observes the rules of transportation, storage, installation, operation, as well as the scope established in the regulatory and design documentation.

10.2 The warranty period for the operation of hinges is not less than 24 months from the date of commissioning of window (door) blocks or from the date of sale of the hinges through the retail network.

Appendix A

Basic hinge details

1 - a card with a pipe; 2 - axis; 3 - semi-axis

Figure A.1 - Basic details of overhead and cut-in loops

1 - rod; 2 - bushing; 3 - axis; 4 - bracket

Figure A.2 - Basic details of screw hinges

Appendix B

Examples of hinges and their components

Standard sizes PN1-70, PN1-85

Standard sizes PN1-110, PN1-130, PN1-150

In millimeters

Standard size

H

IN

R

and

and 1

b

b 1

d

h

s

Wood screw GOST 1145

Dimensions

Number

PN1-70

33,5

4 ´ 25

PN1-85

32,5

2,0 - 2,5

4 ´ 30

PN1-110

53,5

2,5 - 2,8

4 ´ 30

PN1-130

12,5

63,5

2,5 - 3,0

5 ´ 30

PN1-150

73,5

5 ´ 30

Figure B.1 - An example of an overhead loop type PN1

Figure B. 2 - An example of an overhead hinge of standard size PN1-110

Figure B.3 - An example of an anti-removable overhead loop of standard size PN1-110

Standard sizes PN2-70, PN2-85 Standard sizes PN2-110, PN2-130, PN2-150

Dimensions in millimeters

Standard size

H

IN

R

and

and 1

b

b 1

d

h

s

Wood screw GOST 1145

Dimensions

Number

PN2-70

4 ´ 25

PN2-85

32,5

2,0 - 2,5

4 ´ 30

PN2-110

2,5 - 2,8

4 ´ 30

PN2-130

12,5

2,5 - 3,0

5 ´ 30

PN2-150

5 ´ 30

Figure B.4 - An example of an overhead loop type PN2

Standard size PN3-85

Standard sizes PN3-110, PN3-130, PN3-150

Dimensions in millimeters

Standard size

H

IN

R

and

and 1

b

b 1

d

h

s

Wood screw GOST 1145

Dimensions

Number

PN3-85

32,5

2,0 - 2,5

4 ´ 30

PN3-110

53,5

2,5 - 2,8

4 ´ 30

PN3-130

12,5

63,5

2,5 - 3,0

5 ´ 30

PN3-150

73,5

5 ´ 30

Figure B.5 - Examples of overhead loop type PN3

Figure B. 6 - An example of an overhead loop of standard size PN3-130

Figure B. 7 - Examples of overhead hinge type PN4

Dimensions in millimeters

Standard size	H	IN	and	and 1	b	b 1	d	s
									Dimensions	Number
PN5-40								1,5 - 1,6	3 ´ 25
PN5-60								1,6 - 2,0	3 ´ 25

Figure B.8 - An example of an overhead loop type PN5

Standard size PN6-80

Standard size PN6-110

Dimensions in millimeters

Standard size	H	and	b	from	s
						Dimensions	Number
PN6-80						4 ´ 25
PN6-110					2,5 - 2,8	4 ´ 25

Figure B. 9 - Example of an overhead hinge type PN6

Execution 1

Execution 2

Figure B. 10 - Example of an overhead hinge type PN7

Figure B. 11 - Example of a surface-mounted hinge type PN7 for door blocks made of aluminum alloys110

5 ´ 30

PN8-130

12,5

2,8 - 3,0

5 ´ 30

b 1

h

s

Number of pins

PV1-80

2,0 - 2,5

PV1-100

2,5 - 2,8

Figure B.15 - An example of a mortise loop type PV1

Execution 1

Execution 2

* When setting the hinges to automated lines upon agreement with the consumer, it is allowed to use pins 35 mm long for the sashes of window blocks for residential and 45 mm for public buildings.

** The length of the pins is indicated when ordering.

Dimensions in millimeters

Standard size

H max

IN

IN 1

and

and 1

b

b 1

from

h

d

s

Number of pins **

PV2-75

12,5

2,0 - 2,5

PV2-100

PV2-125

20,75

61,5

8 - 9

Figure B.16 - An example of a mortise loop type PV2

* For window units with triple glazing; pins - 4 pcs; the length of the pins is indicated when ordering.

Figure B.17 - An example of a mortise hinge type PV3

Dimensions in millimeters

Standard size	H	IN	IN 1	B 2	and	and 1	b	b 1	d	s	Number of pins
PV4-60						22,5
PV4-75						27,5				2,0 - 2,5
PV4-90

Figure B.18 - An example of a cut-in loop PV4

Figure B.19 - An example of a cut-in loop of standard size PV4-100

Figure B. 20 - Example of a screw hinge type PVv1

Figure B. 21 - Example of a screw-in hinge type PVv2

Figure B. 22 - Example of a screw hinge type PVv3

Figure B. 23 - Example of a surface-mounted aluminum profile hinge for window and door blocks made of aluminum alloys and PVC profiles with a maximum weight of 80 kg

Figure B. 24 - Example of a surface-mounted aluminum profile hinge for window and door blocks made of aluminum alloys and PVC profiles

Figure B. 25 - Example of a surface-mounted aluminum profile hinge for aluminum alloy door frames and PVC profiles

Axleless ball hinge top

Axleless ball lower hinge (2)

where R etc - the ultimate external concentrated load acting in the plane of the sash;

R r - horizontal (pulling out) force acting on the loop;

R in - vertical load (shear) acting on the loop rod;

H- sash height;

IN- sash width;

and- the distance that determines the location of the loop in the block;

Gis the mass of the sash.

The design loads for a particular loop are calculated using the formulas:

r r p = π d st l bunk k n [τ cm]; (3)

r in p \u003d 0.1 d st l h ap [σ cm], (4)

where r r p

r in p

d st - diameter of the screw-in loop rod;

l n ap - cutting depth (thread);

k n - coefficient of completeness of threading;

[ τ cm ] is the ultimate stress value that occurs in wood when it is crushed (ultimate strength) across the grain;

[ σ cm ] - ultimate stress value (ultimate strength) arising in wood when it is crumpled along the grain.

The prerequisite for choosing a buttonhole is:P r r ³ P r ; P in r ³ P in .

When calculating, it is necessary to take into account not only the mass and overall dimensions of a particular sash (leaf), but also the characteristics of the materials of the window (door) block.

Keywords: hinges, overhead hinges, mortise hinges, screw hinges, window blocks, door blocks

I like

2

GOST 5088-2005

INTERSTATE STANDARD HINGES FOR WINDOW AND DOOR BLOCKS TECHNICAL SPECIFICATIONS

Hinges for windows and doors. Specifications

Group W34

Foreword

The goals, basic principles and the basic procedure for carrying out work on interstate standardization are established by GOST 1.0-92 "Interstate standardization system. Basic provisions" and MSN 1.01-01-96 "System of interstate regulatory documents in construction. Basic provisions".

Information about the standard

1. Developed by the institution "Center for Certification of Window and Door Technology" with the participation of the Federal State Unitary Enterprise "Central Design and Technological Bureau" of the Gosstroy of Russia, the firm "Fiskars", Finland, and the firm "Dr. Hahn", Germany, CJSC TBM.

2. Introduced by the Technical Committee for Standardization TK 465 "Construction".

3. Adopted by the Interstate Scientific and Technical Commission for Standardization, Technical Regulation and Certification in Construction (ISTC) (Protocol No. 28 of October 13, 2005).

4. By order of the Federal Agency for Technical Regulation and Metrology of April 24, 2006 N 76-st, the interstate standard GOST 5088-2005 was put into effect as a national standard of the Russian Federation from January 1, 2007.

5. Instead of GOST 5088-94.

Application area

This standard applies to metal hinges (hereinafter referred to as hinges) used in window and door blocks made of various materials.

The standard does not apply to hinges installed on window and door blocks for special purposes, in terms of additional requirements for fire safety and burglary resistance.

Normative references

GOST 2.601-95. Unified system for design documentation. Operational documents

GOST 9.308-85. Unified system of protection against corrosion and aging. Metallic and non-metallic inorganic coatings. Accelerated corrosion test methods

GOST 9.401-91. Unified system of protection against corrosion and aging. Paint and varnish coatings. General requirements and methods of accelerated tests for resistance to climatic factors

GOST 397-79. Cotter pins. Technical conditions

Table 3

6.5. Periodic testing of products is carried out once every two years. The tests are carried out on samples that have passed the acceptance control.

6.7. Type testing of products is carried out after changes in design, materials or manufacturing technology are made to assess the effectiveness and feasibility of making changes.

The scope of the type tests is determined by the nature of the changes introduced.

Products that have passed acceptance control are subjected to type tests.

6.8. Product qualification tests are carried out for all indicators when the product is put into production.

6.9. Certification and periodic tests are carried out in testing centers (laboratories), accredited for the right to test these products.

6.10. Each batch of products must be accompanied by a quality document.

6.11. Acceptance of products by the consumer does not release the manufacturer from liability in case of detection of hidden defects that have led to a violation of the performance of the products during the warranty period.

Control methods

7.1. The compliance of materials and components with the requirements of regulatory documents is established by comparing the indicators of accompanying documents with the requirements of ND for materials and components.

7.2. The dimensions of the loops and the maximum deviations are determined by a universal tool, and software methods for controlling the technological process of manufacturers are used.

7.3. The appearance of products, welded seams, completeness, the presence of marking, packaging are checked visually for compliance with the requirements of this standard, CD and the reference sample.

7.4. The quality of the coatings is checked according to GOST 538; adhesion - GOST 15140; corrosion resistance of coatings - GOST 9.308, GOST 9.401.

7.5. The operation of the moving parts of the hinge is checked manually, repeating the loop operation cycle at least five times.

7.6. Tests of products for reliability, resistance to static and dynamic loads are carried out on special equipment (stands) according to agreed and approved programs and methods.

After testing, the hinges should remain functional.

Transportation and storage

8.1. Loops are transported by all types of transport in accordance with the rules for the carriage of goods in force for this type of transport.

8.2. During storage and transportation, the hinges are protected from atmospheric precipitation and protected from mechanical damage.

8.3. Storage conditions for products - according to group 2 GOST 15150.

Installation and operating instructions

9.1. The choice of the hinge design, the required number for installation on the window (door) block and installation should be carried out in accordance with the recommendations and calculation programs of manufacturers.

9.2. The hinges should be installed in accordance with the installation instructions included in the delivery.
Installation of products should be carried out using special templates.

9.3. Hinges are lubricated and adjusted during operation in accordance with the operating instructions included in the delivery set.

manufacturer's warranty

10.1. The manufacturer guarantees the compliance of the hinges with the requirements of this standard, provided that the consumer observes the rules of transportation, storage, installation, operation, as well as the scope established in the regulatory and design documentation.

HINGES FOR WINDOW AND DOOR BLOCKS

Technical conditions

INTERSTATE SCIENTIFIC AND TECHNICAL COMMISSION FOR STANDARDIZATION, TECHNICAL REGULATION AND CERTIFICATION IN CONSTRUCTION (MNTKS)

Foreword

The goals, basic principles and basic procedure for carrying out work on interstate standardization are established GOST 1.0-92 * “Interstate standardization system. Basic provisions "and MSN 1.01-01-96" System of interstate regulatory documents in construction. Basic provisions "

Information about the standard

1 DEVELOPED by the institution "Center for Certification of Window and Door Technology" with the participation of the Federal State Unitary Enterprise "Central Design and Technological Bureau" of the Gosstroy of Russia, by the firm "Fiskars ", Finland and the company"Dr. Hahn ", Germany, JSC" TBM "

2 INTRODUCED by the Technical Committee for Standardization TK465 "Construction"

3 ACCEPTED by the Interstate Scientific and Technical Commission for Standardization, Technical Regulation and Certification in Construction (ISTC) (Protocol No. 28 dated October 13, 2005)

Short name of the country according to MK (ISO 3166) 004-97	Country code according to MK (ISO 3166) 004-97	Abbreviated name of the state construction management body
Armenia	AM	Ministry of Urban Development
Belarus		Ministry of Architecture and Construction
Kazakhstan		Kazstroycommittee
Kyrgyzstan		State Agency for Architecture and Construction
Moldova		Regional Development Agency
Russian Federation		Ministry of Regional Development of Russia
Uzbekistan		Gosarkhitektstroy

4 By order of the Federal Agency for Technical Regulation and Metrology of April 24, 2006 No. 76-st, the interstate standard GOST 5088-2005 was put into effect as a national standard of the Russian Federation from January 1, 2007.

INTERSTATE STANDARD

the dateintroduction - 2007-01-01

1 area of \u200b\u200buse

This standard applies to metal hinges (hereinafter referred to as hinges) used in window and door blocks made of various materials.

The standard does not apply to hinges installed on window and door blocks for special purposes, in terms of additional requirements for fire safety and burglary resistance.

2 Normative references

This standard uses references to the following standards:

The shape of the cut-in and overhead hinge cards is set in the working drawings for a specific type of hinge.

5.2.2 The ovality of the axes (semiaxes) in the places of the movable joints with the loop cards should be no more than 0.1, and the tubes of the loop cards - 0.3 mm.

5.2.3 The gap between the axle or semi-axle and the loop tube in the places of movable joints should be not less than 0.1 and not more than 0.5 mm.

5.2.4 The deviation from the perpendicularity of the supporting surfaces of the axes of the loops of types PN1 - PN4 and PV1 relative to the axes of rotation should be no more than 0.25 mm.

5.2.5 The gap between the tube and the plane of the loop card is no more than 0.5 mm.

5.2.6 Longitudinal and transverse backlash in the hinges of the hinges of types PN8 and PN9 should be no more than 0.3 mm.

5.2.7 The gap between the plane of the loop card and its curved end (tube) should be no more than 0.5 mm for a loop card thickness of up to 2.2 mm and 1.0 mm for a thickness of more than 2.2 mm.

5.3 Construction requirements

5.3.1 The design of the hinges should be strong and reliable and provide the possibility of their repair and replacement.

5.3.2 In the design of overhead hinges, it is recommended to provide adjusting screws for adjusting them in different planes.

At the same time, the design of steel adjustable hinges should ensure that the hinge is ± 2 mm in horizontal and vertical planes; for the construction of hinges from an aluminum profile - ± 5 mm.

The adjusting screws should be located where the adjustments can be made.

5.3.3 The design of the hinges should ensure reliable fastening to the sashes (curtains) and frames. The location and dimensions of the holes for installing the hinges are indicated in the working drawings for specific types of window (door) blocks.

An example of calculating and choosing the type of screw hinges for a wood window block is given in.

5.3.4 Rotation of the cards of overhead, cut-in hinges and rods of screw-in hinges should be without jamming around the axles and semi-axes.

To ensure rotation without jamming the cards around the hinge axles and half-axes, it is recommended to use bearings.

5.3.5 Fastening of half-loops to the sash (leaf) and frame is carried out through construction holes, fixing plates or by welding.

5.3.6 To increase the safety and security properties of door blocks, additional anti-removable elements () can be provided in the hinge card.

5.3.7 Overhead hinges intended for installation on glass elements of door blocks must be installed through gaskets that exclude the possibility of contact between the metal parts of the hinges and glass.

5.3.8 The metric thread on the rods of the screw-in loops must be full, without dents and thread breaks and meet the requirementsGOST 24705.

5.3.9 The design of hinges of types PN8 and PN9 should provide for the possibility of adjusting the closing force of the door block leaf, while the opening force of the door block must be at least 2 and not more than 4 kgf at a distance of 700 mm from the axis of the hinge.

5.3.10 The head of the axle or half-axle of the hinges shall be spherical or frusto-conical.

The chamfer on the end face of the hinge axis of types PN1 - PN4, PN6 - PN9 and PVv1 - PVv3 should be (2 - 3) × 30 °.

5.3.11 Hinges types PN7, PV2 - PV4 are completed with split pins 2× 16 in GOST 397 or quick-detachable thrust washers 5 - 080 onGOST 11648.

5.3.12 Hinges of types PN1 - PN4, PN6 and PV1 are made right and left (on,,,,, right hinges are shown).

5.3.13 Connections of hinge cards with axles and semiaxes in overhead hinges of PN7 type and a cut-in hinge of PV1 type must be one-piece.

5.3.14 The connection of the hinge parts is allowed to be made by contact welding according toGOST 15878 ... Weld seams should be cleaned and free from uncooked areas and burn-throughs. Another type of connection of the hinge parts is allowed, which ensures its strength.

5.3.15 Requirements for the design of hinges intended for installation on window units with swing-out, swing-out and swing-out devices - according toGOST 30777 .

5.4 Requirements for reliability and resistance to loads

5.4.1 When tested for reliability, the hinges should withstand the number of "opening - closing" cycles in accordance with Table 2.

table 2

A loop	Window (door) block weight, kg	Operating time, cycle "opening - closing", not less	Note
For window and balcony door units	Up to 50	10000
	51 to 80	20000
	81 to 130	20000
For door blocks	Up to 60	50000	Internal and entrance to buildings with low traffic intensity
For door blocks	61 to 120	100000	Entrances to residential and public buildings with an average traffic intensity (apartments, offices)
	121 to 250	200000	Entrances to apartments and offices
		500000	Entrances to residential and public buildings with high traffic intensity

5.4.2 The connection of rods with bushings or staples in screw-in hinges must withstand a breakout force of at least 800 N.

5.4.3 The resistance to static and dynamic loads of the hinges is determined in finished window (door) blocks, taking into account their design and material, as well as the fasteners used.

5.5 Requirements for materials and components

5.5.1 For the manufacture of hinges, the following materials should be used: steel, brass, plastic and a special aluminum profile according to the current regulatory documentation.

Gaskets used in tempered glass door hinges must be made of weather-resistant elastic polymer materials.

5.5.2 Materials and components used for the manufacture of hinges must be resistant to climatic influences.

Polymer and synthetic materials must have a sanitary and epidemiological conclusion drawn up in the prescribed manner.

5.5.3 Hinge parts made of non-corrosive-resistant materials must have a protective, protective and decorative anti-corrosion coating. Requirements for coatings and corrosion resistance - according toGOST 538 .

5.5.4 The hinges are fastened to the sashes (leaves) and frames with screws, screws, self-tapping screws (screws) with an anti-corrosion coating or by welding. The aluminum profile hinges are fixed with screws screwed into special embedded elements.

5.5.5 Welded joints of the hinges must be strong and meet the following requirements (visually controlled):

The weld metal and the boundary zone must not have cracks. The craters of the seams in the places where welding stops (ends) must be digested (welded);

The surface of the seams must be smooth or evenly - scaly without abrupt transitions to the base metal;

The seams should be tight along the entire length and not have burn-throughs, narrowings, overlaps, lack of penetration, slag inclusions, etc.

The ultimate tensile strength of the metal of the welded joint of the hinges must not be lower than the requirements for the base metal.

5.6 Completeness

5.6.1 Hinges should be supplied complete in accordance withGOST 538 ... The delivery set should include a complete set of elements necessary for the installation and operation of hinges on a window or door block.

Each batch of loops, as well as when selling loops through a retail network, must be accompanied by a label GOST 2.601 ... One copy of the installation and maintenance instructions should be included in each hinge box.

5.6.2 By agreement with the customer, it is allowed to supply hinges without fasteners.

5.7 Labeling and packaging

5.7.1 Marking of loops - byGOST 538 .

The letters P or L are applied to the loops - for right and left loops, the designation is not applied to universal loops.

5.7.2 Requirements for packing loops - according toGOST 538 .

Additional requirements for packaging, if necessary, can be specified in the supply agreement.

6 Acceptance rules

6.1 Acceptance of hinges is carried out in accordance with the requirements of this standard andGOST 538 .

Loops are accepted in batches. When accepting hinges at the manufacturer, the batch is considered the number of hinges of the same name, made within one shift and issued with one quality document. A batch is also considered the number of hinges of one design made according to one order.

6.2 The quality of the hinges for compliance with the requirements of this standard is confirmed by:

Input control of materials and component parts;

Operational production control;

Acceptance control of finished hinges;

Periodic and certification tests;

Type tests;

Qualification tests.

6.3 The procedure for conducting input and operational production control at workplaces is established in the technological documentation for the hinges.

6.4 Acceptance control of the quality of finished products and periodic tests are carried out in accordance with Table 3. The control plan and the procedure for conducting acceptance control - according toGOST 538 .

Table 3

Indicator name

Standard requirements clause number

Test type

Periodicity

Acceptance control

Periodic tests

(at least)

Appearance

1 - kernel; 2 - bushing; 3 - axis; 4 - bracket

Dimensions

Number

33,5

4 × 25

PN1-85

32,5

2,0 - 2,5

4 × 30

PN1-110

53,5

2,5 - 2,8

4 × 30

PN1-130

12,5

63,5

2,5 - 3,0

5 × 30

PN1-150

73,5

5 × 30

Figure B.2 - An example of an overhead loop of a standard size PN1-110

Dimensions

Number

4 × 25

PN2-85

32,5

2,0 - 2,5

4 × 30

PN2-110

2,5 - 2,8

4 × 30

PN2-130

12,5

2,5 - 3,0

5 × 30

PN2-150

5 × 30

Standard size PN3-85 V

Standard sizes PN3-110, PN3-130, PN3-150

Dimensions in millimeters

Standard size

a 1

Wood screw GOST 1145

Dimensions

Number

PN3-85

32,5

2,0 - 2,5

4 × 30

PN3-110

53,5

2,5 - 2,8

4 × 30

PN3-130

12,5

63,5

2,5 - 3,0

5 × 30

PN3-150

73,5

5 × 30

Dimensions in millimeters

Standard size				a 1		b 1			Wood screw GOST 1145
									Dimensions	Number
PN5-40								1,5 - 1,6	3 × 25
PN5-60								1,6 - 2,0	3 × 25

Figure B.8 - An example of an overhead loop type PN5

Dimensions in millimeters

Standard size						Wood screw GOST 1145
						Dimensions	Number
PN6-80						4 × 25
PN6-110					2,5 - 2,8	4 × 13			5 × 30
PN8-130				12,5				2,8 - 3,0	5 × 30

Figure B.12 - An example of an overhead loop type PN8

Figure B.13 - An example of an overhead loop of standard size PN-115

* For door blocks with a leaf thickness of 52 mm.

Figure B.14 - An example of an overhead loop type PN9

Dimensions in millimeters

Standard size

Number of pins

PN1-80

2,0 - 2,5

PN1-100

H MAX

a 1

b 1

Number of pins

12,5

2,0 - 2,5

PN2-100

PN2-125

20,75

61,5

8 - 9

Figure B.16 - An example of a mortise loop type PV2

* For window units with triple glazing; pins - 4 pcs; the length of the pins is indicated when ordering.

Figure B.17 - An example of a cut-in loop of PVZ type 30

22,5

PN4-75

27,5

2,0 - 2,5

PN4-90

Figure B.18 - An example of a cut-in loop PV4

Figure B.19 - Example of a cut-in hinge of standard size PV4-10 0

Figure B.20 - An example of a screw-in loop type PVv1

Figure B.21 - Example of a screw-in loop of type PVv3

Figure B.22 - An example of a screw-in loop type PVv3

Figure B.23 - An example of an overhead hinge made of aluminum profile for window and door blocks made of aluminum alloys and PVC profiles with a maximum mass of 80 kg

Figure B.24 - An example of a surface-mounted hinge made of an aluminum profile for door blocks made of aluminum alloys and polyvinyl chloride profiles

Figure B.25 - An example of a surface-mounted hinge made of an aluminum profile for door blocks made of aluminum alloys and polyvinyl chloride profiles

Figure B.26 - An example of a set of axleless ball hinges for metal doors

Figure B.27 - Example of a combined hinge for a door block with a tempered glass curtain

Appendix B
(reference)
An example of calculation and selection of the type of screw hinges for a wooden window block

Figure B.1 - Scheme for determining the loads acting on screw-in
hinges in a wooden window block, with flat sash loading

The maximum specified loads acting on the hinges are calculated by the formulas:

; (1)

(2)

where P pr - the ultimate external concentrated load acting in the plane of the sash;

R g - horizontal (pulling out) force acting on the loop;

P in - vertical load (shear) acting on the hinge rod;

H - sash height;

IN - sash width;

and - the distance that determines the location of the hinge in the block;

G is the mass of the sash.

The design loads for a particular loop are calculated using the formulas:

The ultimate stress value that occurs in the wood when it is crushed (ultimate strength) across the fibers;

Ultimate stress value (ultimate strength) arising in wood when it is crumpled along the grain.

The prerequisite for choosing a buttonhole is: .

When calculating, it is necessary to take into account not only the mass and dimensions specific sash (leaf), but also the characteristics of the materials of the window (door) block.

Keywords: hinges, overhead hinges, mortise hinges, screw hinges, window blocks, door blocks.