Artificial is better than natural!

Artificial stone is a novelty in the field of building materials. It appeared relatively recently, but in terms of sales it surpasses even natural. What is it connected with? The thing is that the facing decorative stone is an ideal ratio of price and quality. Therefore, it is in great demand among the population. With a franchise for the production of artificial stone, you will fit into a profitable, and most importantly, in-demand niche, because people are constantly engaged in repairing apartments, houses, arranging summer cottages! What specifications this material is encouraged to buy it?

• Artificial material is many times cheaper than natural.
• The stone is famous for its high strength and durability in comparison with natural.
• Available in any season.
• Variety of shapes, textures and colors.
• Easy to operate, does not require special care.

Besides, facing material they are used as finishing and external facades, and interior decoration of premises, and abroad also for restoration purposes.

Requirements for the production process:

For production decorative stone You will need a room of impressive size. Water is used in the technological cycle, which means that the main requirement will be the absence of sub-zero temperatures so that the liquid does not freeze. Accordingly, heat working area not necessary. But drying the stone requires a stable 30-degree temperature and low humidity. The second integral component of the production of decorative stone is highly qualified personnel, and specifically the technologist. His responsibilities include the development of a unique recipe, as each model requires an individual approach, color matching and raw material. Thanks to the artificial stone production franchise, you will quickly master the skills of the technological line, and will also be able to regularly send your staff to refresher courses and study the latest technologies in the field of construction.

Additional benefits of an artificial stone production franchise:

• providing primary raw materials at a low price;
• the low cost of decorative stone allows you to set a markup of up to 200%.

Among start-up entrepreneurs, one can often hear the opinion that small business and production are incompatible. After all, the manufacture of competitive products is impossible without expensive equipment, qualified specialists and established distribution channels. But the rules are there to be broken, and the lining of products with liquid stone is a clear example of the fact that the organization of production is possible even with insignificant capital investments.

A stone in the interior is always beautiful and presentable, but until recently, few could afford such a luxury. And only in the last decade, with the spread of artificial stone cladding technology in Russia, furniture manufacturers and construction companies were able to offer their customers window sills, countertops, furniture and decor elements that imitate a natural stone at a democratic price.

Fake diamond is a composite material based on stone chips and binding resins. Its hardening occurs due to the addition of reagents to the mass: an accelerator and a hardener.

The total cost of purchasing equipment will be 45,700 rubles.

At the beginning of the activity, there is no need to resort to the help of employees: all work can be carried out by the entrepreneur himself. In the future, with the growth of production volumes, it will be enough to hire 1-2 workers.

Required costs to start a business

How profitable can a liquid stone cladding business be?

Due to the low prevalence of technology in Russia, facing with liquid stone remains an expensive service. Thus, the average price of a coating with an area of ​​1 m2, taking into account the cost of work, is 8 - 10 thousand rubles, with a production cost of 2.5 - 3 thousand rubles per 1 m2 of coating. Whether to reduce the cost of services, each entrepreneur will have to decide on their own.

To keep prices at a high level allow:

• low competition in the industry;
• high operational properties of the coating;
• growing demand for artificial stone products;
• individual approach for each order.

Price reduction can be justified:

• as a temporary measure at the very beginning of activities to promote the service among the population;
• in situations where competing companies operating in the served region offer customers more favorable conditions.

The technological cycle of production of one product is no more than 4 hours. Thus, in 1 working day, the entrepreneur will be able to produce 2 products, with a total area of ​​​​2 - 6 m2. Based on this, it is possible to calculate the approximate profitability of production.

* The calculations presented in the section are conditional and provide only a general understanding of the profitability of this type of activity based on the expert opinion of the author of the material. Please note that it is also required to be skeptical in approaching the profitability calculations presented on the website of the equipment supplier. The moneymaker factory strongly recommends that you independently (or involve independent experts) make a feasibility study of the planned activity, based on the specific numbers of your region and the planned size of the business. The calculation of payback must be done by a conservative method, that is, take the costs to the maximum, and the proceeds from the minimum calculations.

Is it worth starting a business for the production of thermal panels? The material in question is used in the construction of buildings and residential buildings. It is used in exterior work. Thermal panels consist of insulation and clinker tiles.

The business in the production of thermal panels is very profitable, because the material is in demand. It gained its popularity due to its long service life, good heat-preserving properties. All of the above makes it safe to assume that this business idea can be profitable if implemented correctly.

Thermal panels production technology:

1. Clinker tiles are placed in special aluminum molds - matrices processed in advance with the desired composition. One of the main rules of this stage is compliance with the established distance standards.
2. Then, to protect the polyurethane foam from ultraviolet rays, a layer of quartz sand is laid out.
3. After these operations, the aluminum molds are filled with the composition of the insulation.
4. Upon completion of the main stages, the thermal panel will receive its final form after cooling. To do this, it is sent for revision to the desired parameters.

Key points for the production of thermal panels

The basis of thermal panels are: insulation, metal profiles and cladding. Their features:

• Facing of thermal panels is done using the smallest volumes of water so that cracks do not appear in the facade. Thanks to this, the facade will be able to repel rather than absorb water, and will be able to survive temperature drops.
• A 5-10 cm thick expanded polystyrene plate is used as a heater for a future thermal panel. In the process of creating an element, expanded polystyrene is glued to its outer part using special compounds.
• Mortgages metal profiles also play an important role in the production of thermal panels. The edges of the metal parts are serrated, and due to this they will better adhere to the building cladding. At the time of manufacturing the thermal panel, the embedded profiles are fixed inside the concrete body. They are needed to attach the element to the facade.

What equipment to choose for the production of thermal panels

The necessary equipment for the production of thermal panels includes the following equipment:

• mechanisms for creating foam plastic: ripening bunkers, pseudo-foamers, etc.;
• steam generator, vacuum unit, block molds;
• secondary devices (airbag, fan, etc.).

Also, for the manufacture of thermal panels, you will need clinker tiles. There are 2 options here: either purchase equipment for production and create consumables on your own, or purchase raw materials from suppliers.

There is an opinion that in the Russian markets today there are few enterprises supplying equipment for the production of thermal panels, but this is not so. The modern assortment of goods is large, and everyone can choose for themselves suitable option, which will suit him both in terms of price and performance.

So that the manufacture of thermal panels does not eventually drive the owner into debt, but brings good profit and works with double efficiency, it is necessary to carefully consider the selection of premises, equipment and consumables. An integral part, which includes the production of thermal panels, are Consumables such as bushings for fastening, anti-adhesive lubricant, quartz sand.

How much money do you need to start a business for the production of thermal panels

One of the main features of a business is that you need to invest money in it. The production of thermal panels is not considered an exception among a huge number of business ideas. Fixed assets in this production are spent on rent or purchase of premises and equipment. In addition, it is possible that you want to save money, and instead of producing clinker tiles, the choice will fall on its purchase from suppliers. In this case, the company will be able to save at first, but in the future, if the business "goes uphill", then you still have to buy the necessary equipment.

In order to establish a streaming production of thermal panels, in which 360 elements will be manufactured in one shift, some funds will have to be spent on the purchase of equipment, the rental of premises and equipment for production needs, and in addition, on stocks of raw materials. The amount will be about 5 million rubles (if you count together with the equipment for creating clinker tiles).

Setting up a production facility of this magnitude (360 panels per shift) would require an area of ​​250 m². Profitability on average per year is often 20%. The finances invested in the production of thermal panels according to this plan usually pay for themselves in 9-18 months. Personnel for such production will also be required. For the production of 360 panels per shift, 14 people are needed.

Production doesn't have to be that expensive, but if you invest less, it will pay off much later. In the production of thermal panels on a smaller scale, the efficiency of which will be measured by 100 panels per shift, the costs will reach approximately 1.4 million rubles (excluding equipment for creating clinker tiles).

An industrial plant with an efficiency of approximately 90 panels per shift will require a floor area of ​​at least 100 m². You will also need to hire staff in the amount of 9-10 people. The average annual profitability of such production is 17-18%, and financial investments will pay off much later than the previous version - in a period of 12 to 24 months.

Is it beneficial?

Trying to open your own business is always a risk, because you can incur losses. How big is this chance in the project for the production of thermal panels? These designs, as it was written earlier, are accelerating their pace in winning first places among building materials. This circumstance increases the chances of success, but if something becomes popular and profitable, then this idea is picked up by many, creating competition in the niche. Therefore, you need to stay ahead of your competitors.

In the best case, and with serious investments, the business for the production of thermal panels will pay off in about 9 months. While not all places are occupied in the market and thermal panels have not become the most popular material, perhaps it is worth occupying this niche?

How much can you earn

This line of business is mostly seasonal, and therefore its profitability is in the range of 15 to 20%. With a properly established production and sales market, the net annual profit can reach 1 - 1.5 million rubles. Thus, the average return on investment is one and a half to two years.

What OKVED must be specified for the production of thermal panels

When submitting an application, you will need to indicate the code according to OKVED. To do this, we turn to section "C", which includes different kinds processing industry. Here, code 23.61 is suitable for the production of thermal panels - the manufacture of various concrete products that are intended for use in construction industry activities.

What documents are needed to open

If it is initially planned to sell thermal panels to large construction companies, then it is necessary to register a legal entity. In order to reduce the tax burden the best option registration of a limited liability company. You can register as an individual entrepreneur, but the first option provides more options. The registration authority will need to prepare and submit:

• application of the established form and decision of the meeting of shareholders on the establishment of a limited liability company;
• address details legal entity(in most cases indicates the address of the production areas) and the Charter;
• information about the director of the company and the chief accountant.

In addition, it will be necessary to register with government agencies and open a bank account.

What taxation system to choose for the production of thermal panels

Among several systems for which it will be necessary to pay tax, we dwell on the simplified one, it is available for limited liability companies. This system of taxation provides a choice of two options for paying taxes:

1. you can pay a tax of 15% of the net profit received. But here it will be necessary to provide relevant documents that confirm the costs incurred by the company in the manufacture of products.
2. 6% income tax. In this case, you do not need to provide any supporting documents on expenses.

Do I need permission to open

For the production of thermal panels, in addition to the certificate of registration of the LLC, it will be necessary to apply for permission to the sanitary and epidemiological station and the fire inspection.

* Calculations use average data for Russia

Thermal panels (or heat panels) are a modern construction material, which has excellent thermal insulation properties, as well as a long service life. The demand for this material increases with the increase in energy prices for heating residential areas. Owners of private houses and apartments are beginning to think about how they can save on this significant expense item, and one of the options for solving this problem is wall insulation.

In principle, none of the modern types of insulation is ideal. All of them, to one degree or another, require additional protection from moisture, wind and sun rays. For example, foam and mineral wool after fixing to the wall, it must be covered with plaster, siding or tiles. All this increases the time and estimate for the implementation of work on the insulation of the house. And in this regard, thermal panels are presented ideal option. They act as both a heater and a decoration of the facade of the building at the same time. When installing them, it is not required to perform two types of work at once, as with separate installation of insulation and decor. Thermal panels have soundproofing functions and are modern look finishing facade materials. Thus, the production of thermal panels can be called a profitable and fast-payback business.

The main advantages of facade thermal panels over other facade finishing technologies are: effective thermal insulation of the building, the ability to use both for the construction of a new building and for reconstruction on any surfaces and types of walls, rich colors, attractive appearance"brick-like" facings (smooth or textured), long service life (more than fifty years), simplicity and speed of installation of thermal panels, the possibility of facing works, regardless of weather conditions, the exclusion of "wet" processes during installation, the cleanliness and accuracy of joining plates, environmental safety of the technology used and the materials themselves.

What are thermal panels? One panel consists of several components: cladding, insulation and embedded metal profiles. The basis for the cladding is high-strength concrete, which consists of 500 grade cement and 1200 grade granite screenings. The cladding is made with minimal use of water, so this facade does not have pores and microcracks and, therefore, it does not absorb water and is more resistant to low temperatures, than other, more porous materials. At the same time, the cladding of facade thermal panels has no restrictions on colors and shades. As a heater in the production of thermal panels, a slab of polystyrene foam 5-10 cm thick is used. This material has heat-insulating properties and is used as a heater. In the production of thermal panels, expanded polystyrene is glued to the facing part, and in the process of facade cladding, adhesive compositions are used to fix them. Finally, embedded metal profiles are intended for additional fixing of thermal panels on the facade. Mortgage profiles in the process of production of thermal panels are fixed inside the concrete body. When facing, they are fixed with the help of jagged edges in the lining (they have specially made holes for dowels).

The technology for the production of thermal panels is quite complicated. It can be simplified in the form of the following steps. On preparatory stage expanded styrene granules - the main raw material for the production of panels - are foamed and dried. Then clinker tiles and fasteners for fixing the panel on the wall are laid in the block form. After that, foamed granules are loaded to them. The block molds are heated with steam, causing the granules to expand and the composition to fill the entire mold. This is how the thermopanel is formed. In a vacuum unit, the finished panel is cooled. And at the last stage, it is left to “ripen” for 24 hours.

For the production of facade thermal panels, special equipment is required. The minimum set includes: equipment for the production of foam (pre-expanders, ripening bunkers, etc.), equipment for the production of thermal panels themselves (block molds, steam generator, vacuum installation, etc.), auxiliary equipment (fan, air bag, etc.). ), equipment for the production of clinker tiles (kiln and molds). The latter equipment is not the most necessary, and many small industries do without it, buying ready-made clinker tiles from wholesale companies. On the one hand, this really helps to significantly save on the purchase of equipment, and on the other hand, the cost of your heat panels will be higher. At the same time, keep in mind that one of the few advantages of the new manufacturer may be affordable price with good product quality. The higher the cost of your panels, the less your profit will be.

Most likely, there will be no problems with finding equipment. On Russian market a wide range of line models with different performance and cost is presented. At the same time, you can choose the optimal line for both large production (with high productivity and fully automated), and for a small enterprise (with relatively low power).

Let us calculate the main costs of organizing the industrial production of thermal panels with a capacity of 360 panels per shift. The main items of expenditure are the rent of the premises, its repair and preparation, the purchase of equipment and the first batch of raw materials. All this will require about 4.5-5 million rubles, including the purchase of equipment in a complete set, that is, together with a line for the production of clinker tiles. To accommodate a fully equipped production line, an area of ​​at least 250 square meters is required. meters, and its maintenance will require a staff of workers in the amount of 14-15 people. The average annual profitability of such production is 20%. And according to preliminary estimates, the enterprise will reach the level of self-sufficiency in a year and a half from the start of work.